MVP TALON Gun, Manual

Page 1: ...Rev 01 2015 TALON Gun Manual Internal Mix ...

Page 2: ...ge 2 CORPORATE HEADQUARTERS and MANUFACTURING 10535 Hardin Valley Rd Knoxville TN 37932 USA Tel 1 865 686 5670 TECHNOLOGY CENTER and MANUFACTURING 1862 Ives Ave Kent WA 98032 Tel 253 854 2660 Fax 253 854 1666 E mail info mvpind com www mvpind com ...

Page 3: ...Manual Rev 01 2015 Page 3 Table of Contents SECTION Page TERMS CONDITIONS OF SALE 4 SAFETY WARNINGS 6 INTRODUCTION 15 DISASSEMBLY REPAIR 17 CHOPPER OPTIONS 27 BASIC TROUBLESHOOTING 29 PARTS DRAWINGS 33 REVISION INFORMATION 79 ...

Page 4: ...from the date of the quotation unless otherwise noted on the quotation This time limit applies even if Buyer uses the quotation to submit a job or project bid to any other party 6 ASSIGNMENT The Buyer s rights and responsibilities under any purchase order or these Terms Conditions shall not be assigned by Buyer without the express written consent of the Seller 7 RETURN OF GOODS Permission to retur...

Page 5: ...by Seller Buyer and not Seller is responsible for compliance with all United States export control rules and regulations Buyer shall not name Seller as shipper or exporter of record in connection with the export of any Goods purchased from Seller 19 INSTALLATION Installation of the Goods is the responsibility of Buyer unless otherwise indicated in the quotation or invoice provided to Buyer Notwith...

Page 6: ... the Safety Manual It is very important for the safety of employees involved in the operation that equipment operators maintenance and supervisory personnel understand the requirements for safe operation Each user should examine his own operation develop his own safety program and be assured that his equipment operators follow correct procedures Magnum Venus Products hopes that this manual is help...

Page 7: ...uipment for conducting safe operations of the Polyester Systems Magnum Venus Products recommends that the user consult the state and local regulations established for all Safety equipment listed 2 0 Material Safety 2 1 Hazards Associated with Laminating Operations The major hazards which should be guarded against in polyester laminating operations are those associated with 1 The flammability and e...

Page 8: ...ond for an explosion of 12 acetylene and air The maximum value listed for a hydrogen explosion is 10 000 psi per second Some forms of MEKP if allowed to reach their SADT will burst even an open topped container This suggests that it is not possible to design a relief valve to vent this order of magnitude of pressure rate of rise The user should be aware that any closed container be it a pressure v...

Page 9: ... these ends and any additional recommendations by the catalyst manufacturer determines largely the safety that will be present in his operation 2 3 Clean Up Solvents and Resin Diluents WARNING A hazardous situation may be present in your pressurized fluid system Hydrocarbon Solvents can cause an explosion when used with aluminum or galvanized components in a closed pressurized fluid system pump he...

Page 10: ...coating systems The increasing use of HHC solvents is increasing the risk Because of their exemption from many State Implementation Plans as Volatile Organic Compounds VOC s their low flammability hazard and their not being classified as toxic or carcinogenic substances HHC solvents are very desirable in many respects WARNING Do not use Halogenated Hydrocarbon solvents in pressurized fluid systems...

Page 11: ...on of catalyst and therefore will react quicker with over spray and the leak 2 5 Cured Laminate Overspray and Laminate Sandings Accumulation A Remove all accumulations of overspray FRP sandings etc from the building as they occur If this waste is allowed to build up spillage of catalyst is more likely to start a fire in addition the fire would burn hotter and longer B Floor coverings if used shoul...

Page 12: ...lier on what to do in the event the chemical gets onto your skin or into the eyes or is swallowed 2 Keep this information together and easily available so that it may be used by those administering first aid or treating the injured person 3 Be sure the information from your chemical supplier includes instructions on how to treat any toxic effects the chemicals have WARNING Contact your doctor imme...

Page 13: ...osition To do this simply rotate the lever on the ball valve 90 degrees Doing this will cause all the system air to bleed out of the system in a matter of a few seconds making the system incapable of operating NOTE Step 2 is a precautionary step and should be followed whenever the above mentioned ball valve is activated to the stop mode Failure to do so can damage the regulators and components on ...

Page 14: ...t might apply to your application NEVER USE HARD MATERIALS SUCH AS WIRE PINS ETC TO CLEAR A PLUGGED GUN HARD MATERIALS CAN CAUSE PERMANENT DAMAGE DAB WITH A BRISTLE BRUSH BLOW BACKWARDS WITH AIR UNTIL CLEAR WHILE WEARING A PROTECTIVE EYE SHIELD REPEAT AS MANY TIMES AS NECESSARY DO NOT PERFORM ANY MAINTENANCE OR REPAIRS UNTIL YOU HAVE FOLLOWED THE PRECAUTIONS STATED ABOVE IF YOU AS AN EQUIPMENT OPE...

Page 15: ...on this will help you to reassemble them Have a current parts drawing available for reference this assist in assembly and part numbers if parts need to be ordered Tools required You will need the following tools 7 16 inch Socket Wrench 08472 7 16 inch Socket or Wrench 11 16 inch Socket or Wrench Hex Wrench Key Set 08469 8 inch Adjustable Wrench 08467 Flat end screwdriver Scribe set 08126 NOTE Item...

Page 16: ...LN IFC 200S INT TALON INTER MIX FILLED CHOP GUN ASSY SIGNAL INTERN Gelcoater TLN IG 100S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERN TLN IG 200S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERN Wetout TLN IW 100 INT TALON INTERNAL MIX WETOUT GUN ASSEMBLY INTERNATIONAL TLN IW 100S INT TALON INTERNAL MIX WETOUT GUN ASSY SIGNAL INTERN TLN IW 200 INT TALON INTERNAL MIX WETOUT GUN ASSEMBLY INTER...

Page 17: ... 2 Use 7 16 Ratchet or wrench to remove the Rod Seal Housing Note the material Rod will come up with the housing 3 Remove Rod Seal assemblies and Housing O rings Note Do not use petroleum base oil or grease on purple O rings Rod Seal Housing O Ring Seal Housing Actuating Rod different for Filled guns Rod Seal Assembly Seal Housing O ring Rod Seal Assembly Rod Seal Housing Seal Housing Catalyst Act...

Page 18: ...ssary 5 Remove all old O rings and Seals and replace Lubricate new Seals and O rings and reassemble gun Note Do not use petroleum base oil or grease on purple O rings Trigger Quick Pin Catalyst Cartridge Housing Ball Guide not used on Filled guns O Ring Seal Housing Rod Seal Assembly Actuating Rod different for Filled guns Material Cartridge O Ring Material Cartridge Catalyst Needle O ring Ball Gu...

Page 19: ...N 1041 PUSH ROD 1 Updated Effective July 1 2014 TLN 2021 ROD SEAL HOUSING 1 TLN 2029 ROD SEAL ASSEMBLY 1 TLN I CTR M MATERIAL CARTRIDGE ASSEMBLY O E 011 O RING 1 O E 013 O RING 1 O E 015 O RING 1 TLN 1008 01 RESIN VALVE BODY 1 TLN 1036 PUSH ROD 1 TLN 2021 ROD SEAL HOUSING 1 TLN 2029 ROD SEAL ASSEMBLY 1 TLN I CTR FM FILLED RESIN MATERIAL CARTRIDGE ASSEMBLY O E 011 O RING 1 O E 013 O RING 1 O E 015 ...

Page 20: ...ews holding the Valve Cover to the gun handle and remove the Valve Cover 2 Remove the Exhaust Ring and 3 Way Air Valve from the handle 3 Clean or replace the Air Valve as necessary and reassemble Air Inlet Fitting 3 Way Air Valve Gun Handle Cap Screw Valve Cover Exhaust Ring Elbow Fitting ...

Page 21: ...un Block or Distribution Ring Carefully disassemble and clean then reassemble 5 Remove the Mix Housing Seal and Distribution Ring from the Mix Chamber 6 Replace Seals and any damaged parts as necessary and reassemble Chopper Gun Front Note the TLN IC 100X XX and TLN IW 100X XX Talon gun assemblies use the FT XXX or N XXXXC Air Less Spray Tips Gun Head Mix Housing Seal Catalyst Injector Distributio...

Page 22: ...ont Note the TLN IC 200X XX and TLN IW 200X XX Talon gun assemblies use the VFIT XXXX FIT Spray Tips Gun Head Mix Housing Seal Catalyst Injector Distribution Ring different for Filled guns FIT Mix Chamber Cap Screw 2 places Static Mixer FIT Spray Tip Nozzle Cap Diffuser ...

Page 23: ...PA 1000 VFIT Air Assist assembly FIT and VFIT XXXX Spray Tips The TLN IG 100X XX Talon gun assembly uses the VPA 1000 Air Assist assembly and ATG XXX Spray Tips Gun Head Mix Housing Seal Catalyst Injector Distribution Ring Mix Chamber Cap Screw 2 pls Turbulent Mixer VPA 1000 Air Assist Assembly or VPA 1000 VFIT Air Assist ...

Page 24: ...in is filled above 20 percent Use with high filler loads and high outputs Critical Mix Distribution Ring 5104 19 1 58703 1 Use in low output application where it is important to restrict flow Turbulent Mixer Selection There are two different turbulent mixers in two different materials Standard Turbulent Mixer 5107 27 3 Use for most applications where outputs are not critical Use with chopper and s...

Page 25: ...ody from the Flush Valve Button 5 Remove the Spring 6 Use a scribe to remove the O ring from the Flush Valve Button 7 Remove the O ring from the Flush Seal Body 8 Set parts aside for now or go down to Flush Valve Assembly Note O ring O K 008 can be used to replace the more economical O ring O E 008 O ring O K 008 is designed for use with all solvents Flush Valve Button O ring Spring Flush Valve Bo...

Page 26: ...for use with all solvents 2 Insert the Spring onto the Flush Valve Button 3 Push the Button and Spring into the Flush Valve Body 4 Place the O ring on the Flush Seal Body Note Different O rings are used on the two assemblies TLN FV 1000 TLN FV 1000 INT 5 Insert a Flush Seal Body into the end of the Flush Valve Body and screw it onto the Button 6 Place a Flush Valve Seal on the Flush Valve Body 7 I...

Page 27: ...Talon Internal Mix Gun Manual Rev 01 2015 Page 27 Chopper Options ...

Page 28: ...Talon Internal Mix Gun Manual Rev 01 2015 Page 28 TLN IC 200S W VRC 1000 TLN IF ...

Page 29: ...ng Catalyst Fitting loose Tighten the Catalyst Fitting into the Gun Head Damaged O ring on the Catalyst Fitting Replace the O ring on the Catalyst fitting and check the gun head for damage Catalyst leaking from the front of the Gun block Damaged O ring in the Catalyst Cartridge Replace the O ring in the Catalyst Cartridge Damaged or dirty Ball in the Catalyst Cartridge Clean or Replace the catalys...

Page 30: ...lent Mixer if the lip is crushed or damaged Resin Problems Problem Possible Cause s Recommended Solution s Resin leaking around the Actuating Rod Rod Seal Housing loose Tighten Rod Seal Housing Damaged Rod Seal Assembly Replace Rod Seal Assembly Damaged Actuating Rod Check and replace Actuating Rod Resin leaking around the Rod Seal Housing Rod Seal Housing loose Tighten Rod Seal Housing Damaged O ...

Page 31: ...resin hose and fitting is not block or damaged Resin pump not working correctly Repair the Resin Pump as necessary for proper operation Resin Return Ball valve open Close the Ball valve located below resin filter Flush Problems Problem Possible Cause s Recommended Solution s Solvent leaking around the Flush Neck Flush Body loose Tighten Flush Valve Body a little into the gun block do not over tigh...

Page 32: ...ring Replace the O ring on the Flush Seal Flush Seal Body loose or off Button Connect and tighten the Flush Seal Body onto the Button General Problems Problem Possible Cause s Recommended Solution s Air leaking around the Air Valve Damaged O ring on the valve Check and replace O ring on the Air Valve Check inside the handle for scratches or damage Air constantly leaking around 3 Way valve Shaft Fa...

Page 33: ...INT TALON INTER MIX FILLED CHOP GUN ASSY SIGNAL INTERN TLN IG 100S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERN TLN IG 200S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERN TLN IW 100 INT TALON INTERNAL MIX WETOUT GUN ASSEMBLY INTERNATIONAL TLN IW 100S INT TALON INTERNAL MIX WETOUT GUN ASSY SIGNAL INTERN TLN IW 200 INT TALON INTERNAL MIX WETOUT GUN ASSEMBLY INTERNATIONAL TLN IW 200S INT TALO...

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Page 77: ...eal kit information also added the optional Cartridge Assemblies Removed the Plastech information and updated the Corporate address Rev 11 2013 Removed all references to non INT version of the Talon Gun assemblies Rev 07 2014 Removed all references to Plastech Updated the drawings Updated the logo and name Add references to Filled resin gun Rev 01 2015 Updated the Parts Drawings section and the ad...

Page 78: ...0 INT TALON INTERNAL MIX FILLED CHOP GUN ASSY INTERNATIONAL TLN IFC 100S INT TALON INTERNAL MIX FILLED CHOP GUN ASSY SIGNAL INTERN TLN IFC 200 INT TALON INTERNAL MIX FILLED CHOP GUN ASSY INTERN TLN IFC 200S INT TALON INTERNAL MIX FILLED CHOP GUN ASSY SIGNAL INTERN TLN IG 100S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERNATIONAL TLN IG 200S INT TALON INTERNAL MIX GEL GUN ASSY SIGNAL INTERNATION...