Nagel 2S Trimmer, Installation Manual

Page 1: ... Ernst Nagel GmbH 2S Trimmer Installation Manual en doc Rev 1 0 16 11 2010 1 2S Trimmer Installation Manual Nagel 2S Trimmer ...

Page 2: ... Ernst Nagel GmbH 2S Trimmer Installation Manual en doc Rev 1 0 16 11 2010 2 PAGE INTENTIONALLY BLANK ...

Page 3: ...ON STR 6 4 INSTALLATION 7 4 1 REQUIRED TOOLS 7 4 2 REQUIRED TOOLS 7 4 3 PREPARING THE STR 7 4 5 PREPARING THE BELT STACKER 9 4 6 PREPARING THE HANDFEED UNIT 12 4 7 ELECTRICAL INSTALLATION 14 4 8 FINISHING INSTALLATION 15 5 SYSTEM SETUP 16 5 1 LANGUAGE 17 6 JOB SETUP 18 7 THICKNESS DETECTION 19 8 JOB TESTING 20 9 TECHNICAL INFORMATION 21 ...

Page 4: ...a strong magnetic field away from the machine Never attempt to perform maintenance or repairs other than described in this manual Never remove covers or guards that are fastened with screws Never install the equipment near a radiator or any other heat source Never override or bypass electrical or mechanical interlock devices In case of unusual sounds or noises abnormal surface temperature or odour...

Page 5: ... with a maximum up to 25 sheets 80g m2 50 folded can be trimmed from 2mm to 35mm on each short edge of the booklet to a minimum of 200mm and a maximum of 320mm finished size Thereby it is also possible to trim asymmetrical All actions concerning operating the STR and adjusting the trim settings can easily be done by using the User Interface UI on the STR For example in the schedule mentioned below...

Page 6: ...applies to the BLT3202 Due to the mirroring typical Front and Rear designations which normally is viewed from the operator location has been replaced by Left and Right Left and Right is viewed from the paper input direction Clarification Left Front for BLT3202 Right Rear for BLT3202 No Description 1 Top Cover 2 Booklet Hand Infeed 3 Trim Waste Bin 4 Power switch inside 5 User Interface UI 6 Belt S...

Page 7: ...Ty rap 16cm small 4 3 Preparing the STR Fig 1 Fig 2 Step Action Remarks 1 Loosen Right cover The Right Fig 1 cover is mounted with 1 Hexagon M4 bolt inside the machine Loosen the bolt A by using a wrench 7mm but do not remove them 2 Remove Right cover disconnect grounding Cable Lift the covers slightly up and disconnect the grounding cable Remove the covers from the machine Fig 2 A ...

Page 8: ...Nuts Loosen both Upper Nuts C of the wheel bolts at the Front by using a wrench 24mm Fig 5 4 Adjust height STR Adjust the height of the STR by turning the wheel bolts D by using a wrench 24mm Fig 6 5 Check height STR Check if theFront cover of the STR is at close as possible to water level Fig 7 6 Tighten Upper Nuts After checking the height of the STR tighten the Upper Nuts C Fig 5 C D ...

Page 9: ... Remarks 1 Unpacking Belt Stacker Fig 1 2 Removing ty raps Remove the ty raps A with a cutting pliers Fig 2 3 Placing Belt stacker Place the Belt Stacker on the position pins B at the Outfeed side at the STR Fig 3 and Fig 7 page 8 4 Securing Belt Stacker Secure the Belt Stacker with two Taptite C and two Washers M4 at the lower side of the Belt Stacker Fig 4 B C A C B ...

Page 10: ...ing the Belt Stacker continued Fig 1 Fig 2 Fig 3 Fig 4 Fig 5 Fig 6 Step Action Remarks 1 Adjust height of Outfeed Cover Open Outfeed Cover Fig 1 and 2 2 Adjust height of Outfeed Cover Loosen 2X Exenters Fig 3 and 4 Set Exenters with opening horizontal and tight the Exenters Fig 5 and 4 3 Close Outfeed Cover Fig 6 ...

Page 11: ...ng the Belt Stacker continued Fig 5 Fig 6 Step Action Remarks 5 Connecting Communication cable Belt Stacker Connect the Communication cable of the Belt Stacker to J12 D on the STR Fig 5 6 Securing Communication cable Secure the Communication cable on the STR by using a ty raps in the mounting holes E F Fig 6 F E D ...

Page 12: ... Unpacking Handfeed Unit Fig 1 2 Removing ty rap Remove the ty rap A with a cutting pliers Fig 2 3 Loosen locking Bracket Loosen the Locking Bracket B inside the STR Fig 3 with a wrench 7mm 4 Placing Handfeed Unit Place the Handfeed Unit in the holes of the infeed side C at the STR Fig 4 Attention Make sure the Positioning Pins at the Handfeed Unit fits the locking Bracket B A C ...

Page 13: ...the Handfeed Unit continued Fig 5 Fig 6 Fig 7 Fig 8 Step Action Remarks 5 Securing Handfeed Unit Place two Allen screw D through the holes in the middle of the Handfeed Unit Fig 6 7 6 Tighten the Allen screw by using a Allen key 2 5mm and tighten the self locking nut M4 E with flat washer by using wrench 7mm Fig 8 D E ...

Page 14: ...wer cable A on the STR by using a ty rap in the mounting hole Fig 1 2 Connecting STR Connect the Power cable of the STR to the wall outlet 3 Placing Covers Place all cover back on the STR SQF See Chap 4 2 Preparing the STR in reversed order Attention The STR should only be plugged in to an approved and by circuit breakers secured electrical installation that is secured with a maximum of 16A A ...

Page 15: ...Fig 3 Step Action Remarks 1 Connect grounding Cable put Right cover back Connect the grounding cable Put the cover on the machine Fig 1 2 2 Tight Right cover The Right Fig 3 cover is mounted with 1 Hexagon M4 bolt inside the machine Tight the bolt A by using a wrench 7mm 3 Connecting STR Connect the Power cable of the STR to the wall outlet A ...

Page 16: ...n the Top cover of the STR 2 Turn ON The STR 3 Close the Top cover of the STR 4 Enter Admin menu Press the Admin button Fig 1 5 Enter System Setup menu Use the buttons to select System Setup and press the Enter button Fig 2 6 Select System Setup Select the correct System Setup conform to the STR 3 4 etc Fig 3 Save and confirm with Enter ...

Page 17: ...uage Fig 1 Fig 2 Fig 3 Step Action Remarks 1 Enter Admin menu Press the Admin button Fig 1 2 Enter Language menu Use the buttons to select Language and press the Enter button Fig 2 3 Select Language Use the buttons to select the correct Language Fig 3 Save and confirm with Enter NOTE The Language has to be set once ...

Page 18: ...adjust the Job name Fig 2 Press the Enter button to load or confirm Attention A Loading Job signal appears for a few seconds 3 Adjust all settings Use the and the buttons to set the desired settings for Side Trim and confirm by pressing the Enter button Fig 3 4 Save Job Press Jobs and save the current Job by pressing the Enter button Fig 4 Attention A Saving Job signal appears for a few seconds 5 ...

Page 19: ...OP booklet HARD STOP booklet still UI display transported outside the machine inside the machine Fig 1 Fig 2 Fig 3 Change Operator Warning Fig 4 Fig 5 Fig 6 No Action 1 Enter the Service Program mode 2 Use the buttons to select NVM and press the Enter button 3 Use the buttons to select NVM 6 Stop if booklet too thick and press the Change button 4 Use the buttons to set a NewValue Dec 1 2 or 3 See ...

Page 20: ... Check if the booklet is well trimmed and measure if the Finished Size of the booklet is conform the Size displayed on the UI of the STR When the booklet is not conform the Size displayed on the UI check and adjust the STR Service Manual Repeat step 1 and 2 Use the 2 Side Trimmer Operator Manual BLT6302 how to run a job Check in the Operator Manual if all functionalities are as described ...

Page 21: ...nal On Pallet in box Height 1200 mm 1440 mm Width 700 mm 760 mm Depth 1510 mm 1410 mm Weight 208 Kg 250 Kg Booklet specifications before trimming trimmed Minimum booklet height 204 mm 200 mm Maximum booklet height 340 mm 320 mm Technical specifications Speed 1800 booklets hour Trimming size min max 2mm 35mm each side 4mm 70mm together Paper Weight min max 60 g m 300 g m A symmetrical trim min max ...

Page 22: ... Ernst Nagel GmbH 2S Trimmer Installation Manual en doc Rev 1 0 16 11 2010 22 ...