Thank you for purchasing ROTUS Air Motor " IM - 301 · IM - 300 ". The attachment and Air Line Kit (with lubricator)
are rquired to drive this Air Motor. Read this and all the associated component Operation Manuals carefully before
use. Always keep this Operation Manual in a place where a user can referred to for reference at any time.
①
No heat is generated for long continuous use due to air driven operation.
②
Air consumption is 75 N
ℓ
/min and can be used with air compressor of 1HP (7.5kW).
③
By mounting a silencer on the back exhaust air / oil hose, the quiet operation of air turbine is remarkably
improved.
④
Ring switch can be FWD./REV. turned to rotate the motor.
⑤
AIR MOTOR (IM - 301) has a " free joint mechanism " which prevents a hose from being twisted.
⑥
Clean air from tool can put away metal chips because Air Motor (IM - 300) has a chip air mechanism.
* IM - 300 is used with Attachment (IH - 300). IM - 300 can not be used with Attachments except IH - 300.
Model
IM - 301
IM - 300
Maximum Motor Rotation Speed
30,000min
-1
(rpm) (at 0.4MPa (58psi) Air Pressure)
Appropriate Air Pressure
0.3 - 0.45MPa (43.5 - 65.3psi)
Air Consumption
75N
ℓ
/min (at 0.4MPa (58psi) Air Pressure)
Supply and Exhaust Air / Oil Hose
Dimensions (With Eraser)
Supply : I.D.
䃥
3.7 mm x O.D.
䃥
5.7 mm Length : 2 m
Exhaust : I.D.
䃥
5 mm x O.D.
䃥
6.5 mm Length : 2 m
Vibration Level
Less than 2.5m / s
2
Weight (Except hose)
130g
Noise Level at 1m distance
Less than 85dB (A)
Standard Accessories
・
Supply and Exhaust Air / Oil Hose
・・
1pc.
(IM - 301 : K - 206, IM - 300 : K - 207)
・
Pin Wrench (K - 233)
・・
1pc.
・
Nozzle (Only IM - 300)
・・
1pc.
・
Silencer (K - 209)
・・
1 pc.
・
Operation Manual
・・
1set.
ROTUS Air Motor
IM-301
・
IM-300
OM-K0359E 002
4
. CONNECTION OF THE AIR MOTOR TO THE ATTACHMENT
Fig. 4 Connection of Air Line Kit " AL - H1207F (Sold Separately) "
Align the thread on the front end of the Air Motor and the rear of the attachment, and turn the attachment clockwise.
If the drive shaft of the Air Motor does not engage properly to the drive dog on the attachment, it may only turn
aprroximately two threads before stopping. DO NOT FORCE THEM TOGETHER. Loosen the attachment from the
Air Motor, rotate the attachment shaft by hand then re-try. The drive shaft and the drive dog must be fully engaged.
When fully engaged, secure the Air Motor and attachment using the provided wrench. (Fig. 3)
Tighten
Transmission Clutch
Fig. 3
5
. CONNECTION OF THE AIR LINE KIT
5 - 1 Connection of the Air Motor
Foot Control Hose (Output)
⑤
Foot Control Hose (Input)
④
Foot Control (AFC - 45)
④
⑦
⑥
②
①
⑤
Chip Air Hose (For IM - 300)
Connection Hose
(Chip Air Type)
IM - 300
F
R
(360° Free Joint Type)
IM - 301
Exhaust Air / Oil Hose
Supply Air / Oil Hose
Silencer
F
R
④ ⑤
Chip Air Adjusting Valve
Filter Joint
Secondary Joint
(
ȭ
6 One - Touch Joint)
Control Valve
Primary Joint
Connector for Air Hose
Filter Regulator
To Air Compressor
③
Lubricator
Adjusting Dome
(1) Connect the Filter Joint of the Air Motor to the Secondary Joint (
ȭ
6 One - Touch Joint) on the Air Line Kit.
(Fig. 4
①
)
(2) Place " Exhaust Air Silencer / Oil Hose " into an empty container (Fig. 4
②
).
(
Exhaust outlet air and oil from
the Siliencer.)
* If using the ROTUS Air Motor " IM - 300 ", insert the Chip Air Hose to the Chip Air Adjusting Valve on the
Control Valve (Fig. 4
③
).
3 - 2 Outside View
Fig. 1
F
R
9.2
37.7
11
43
(100.9)
ȭ
22.8
ȭ
19.5
(
ȭ
21.5)
RF
ȭ
22.8
ȭ
9.5
11
37.7
9.2
39.6
(
ȭ
15.8)
(97.5)
Fig. 2
5 - 2 Foot Control Hose Connection (Sold Separately)
(1) Insert the Foot Control Hose (Input)
④
to the One - Touch Joint
④
of the Control Valve (Fig. 4).
(2) Insert the Foot Control Hose (Output)
⑤
to the One - Touch Joint
⑤
of the Control Valve (Fig. 4).
1
. CAUTIONS FOR HANDLING AND OPERATION
■
Read these warnings and cautions carefully and only use in the manner intended.
■
These warnings and cautions are intended to avoid potential hazards that could result in personal injury to the
operator or damage to the device. These are classi
¿
ed as follows in accordance with the seriousness of the risk.
Class
Degree of Risk
WARNING
A safety hazard could result in bodily injury or damage to the device if
the safety instructions are not properly followed.
CAUTION
A hazard that could result in light or moderate bodily injury or damage
to the device if the safety instructions are not followed.
WARNING
①
This product is designed for hand use. Never install this attachment or any hand tool on a
machine such as a special purpose machine, NC lathe or mill.
②
Do not touch the cutting tool while it is rotating. It is very dangerous
③
Always wear safety glasses, dust mask and use a protective cover.
①
Do not drop or hit this Air Motor, as shock can cause damage to the internal components.
②
Before use, carefully read " Air Line Kit Operation Manuals " regarding the correct connection,
operation and cautions when using the Air Line Kit.
③
When cleaning a Air Motor, stop the motor and remove dirt with a brush or a cloth. Do not
blow compressed air into the Air Motor. Foreign particles or cutting chips may get into the ball
bearings.
④
Stop operating immediately when abnormal rotation or any unusual vibrations are observed.
Afterwards, please check the content of section " 7. TROUBLESHOOTING ".
⑤
When using ROTUS Air Motor, Air Line Kit (AL - H1207F or any other equal characteristics) is
recommended for long lifetime.
⑥
Operating the Air Motor in low Lubricant conditions will cause low rotation speed, damage to
the internal components and shorter life of the Air Motor.
⑦
Be sure to drain moisture and condensation from the Air Line Kit (
¿
lter regulator) regularly to
avoid moisture being carried to the Air Motor. This may cause damage to the Air Motor.
⑧
Do not use or storage the supply connection hose, supply and exhaust air / oil hose in a bent
state.
⑨
Prior to starting the day's work please check the following items: check the
¿
lter regulator
for proper sir pressure setting, check that
¿
lter is clean, and check that the lubricator has the
proper amount etc.. Afterward start rotating slowly and increase speed gradually.
⑩
After installation, repair, initial operation, or long periods of non operation, please carry out
break -in as follow. Start rotating slowly and over a short period of 15 - 20minutes, increase
speed gradually until allowable maximum speed.
⑪
Do not disassemble, modify or attempt to repair the Air Motor. Additional damage will occur
to the internal components. Service must be performed by NSK NAKANISHI or an authorized
service center.
⑫
Securely connect the connection hose and supply air / oil hose to the motor Air Motor and Air
Line Kit to avoid accidental disconnection during use.
CAUTION
2
. FEATURE
3
. SPECIFICATIONS AND DIMENSIONS
3 - 1 Speci
¿
cations
CAUTION
Make sure your hands and all interlocking parts of the attachment and Air Motor are clean before
connecting the Air Motor to the attachment. This is critical to prevent contaminants from entering
the Air Motor or attachment.
CAUTION
Make sure to turn the compressed air supply to the Air Line Kit OFF, before replacing the
Lubricating Oil or draining the water in Lubricating Oil.
CAUTION
If the " Foot Control Hose (Input / Output) " is connected to the wrong position, air
À
ow adjustment
will not be possible.
Temperature
Humidity
Atmospheric Pressure
Operation Environment
0 - 40°C
MAX.75%
(No condensation)
800 - 1,060hPa
Transportation and Storage
Environment
-10 - 50°C
10 - 85%
500 - 1,060hPa
①
IM - 301 (360° Free Joint Type)
②
IM - 300 (Chip Air Type)
OPERATION MANUAL