Nanni N4.65, Operator'S Manual

Page 1: ...NANNI MARINE ENGINE OPERATOR MANUAL DGBXXT09007 ENGINE N4 65 N4 80...

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Page 3: ...E INDEX DATE INITIALS NATURE OF TRANSLATIONS PAGES DGBXXT09007 12 2018 MC Create DGBXXT09007 06 2020 MC EPA Certificate End of Manual Please note all changes and pages associated For further clarity p...

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Page 5: ...NTERIZATION 16 LIVE WITH SAFETY 16 PREVENT ACCIDENTS 16 S03 FLUIDS 17 SUMMARY 17 FUELS 18 DIESEL FUEL 18 SULPHUR CONTENT 18 WINTER DIESEL 18 WATER IN FUEL 18 MICRO ORGANISMS IN FUEL 18 INERT IMPURITIE...

Page 6: ...TIONS 52 S08 MAINTENANCE 53 SUMMARY 53 ABOUT 54 GENERALITIES 56 CONTROL CABLES 56 TURBOCHARGER 57 EXHAUST SYSTEM 58 AIR INTAKE 58 CHECK THE AIR FILTER BOX 59 FUEL SYSTEM 60 DRAIN WATER IN FUEL PREFILT...

Page 7: ...perating procedures Contact a NANNI INDUSTRIES S A S authorized dealer for the servicing of your engine A list of dealers is available on our website www nannienergy com Read this Manual carefully to...

Page 8: ...the engine i e anyone renting borrowing or buying the engine from you CONTENT UPDATES All the informations and specifications in this Manual are based on the technical data applicable at the time of i...

Page 9: ...3 SAFE ILLUMINATED WORK AREA 13 PROPER LIFTING EQUIPMENT 13 NOISE PROTECTION 13 GENSET OUTPUT GENERATED POWER 13 GUARDS REQUIREMENTS 13 STAYING CLEAR OF ROTATING DRIVE LINES 14 PAINT REMOVAL BEFORE HE...

Page 10: ...tion contained on parts and components sourced from suppliers that is not reproduced in this Operator Manual READ SAFETY INSTRUCTIONS Carefully read all safety messages in this manual and on your gens...

Page 11: ...efers to important informations and instructions to follow before handling the engine Indicates possible electrical hazards Indicates hot parts entailing substantial risks of burns Indicates an area c...

Page 12: ...tal or recycling center or your dealer for information on the proper way to recycle or dispose of waste UNWANTED ENGINE START Avoid possible injury or death from engine runaway Do not start engine by...

Page 13: ...ures in this manual SAFE ILLUMINATED WORK AREA Illuminate your work area adequately and safely Use a portable safety light for working inside the engine room Make sure the bulb is enclosed by a wire c...

Page 14: ...sors or any other components between the high pressure fuel pump and nozzles on engines with High Pressure Common Rail HPCR fuel system Only technicians familiar with this type of system can perform r...

Page 15: ...to ensure that the delivery system is in compliance with fueling standards for proper grounding and bonding practices HANDLE FUEL SAFELY AVOID FIRE Handle fuel with care it is highly flammable Do not...

Page 16: ...EVENT BATTERY EXPLOSIONS Keep sparks lighted matches and open flame away from the top of battery Battery gas can explode Never check battery charge by placing a metal object across the posts Use a vol...

Page 17: ...E 19 OILS RECOMMENDED OR AUTHORIZED 19 GENERALITIES 19 OILS VISCOSITY 20 CORRESPONDENCE BETWEEN API AND ACEA OILS 20 COOLANTS 21 COOLANT DRAIN INTERVALS 21 WATER PROPERTIES 21 WATER PROPERTIES TO MIX...

Page 18: ...re geographically available Generally speaking summer diesel fuel complying with EN 590 is usable down to a temperature of 0 C 32 F and the winter formulated fuel down to a temperature of 20 C 4 F typ...

Page 19: ...of impurities into the engine during filling or topping up be sure to thoroughly clean the filler inlet hole first and use a container free of any contamination OILS RECOMMENDED OR AUTHORIZED It is ne...

Page 20: ...owards oxydation and fuel economy Refer to the expertise of the local Nanni Industries representative regarding the oil that best suits your engine CORRESPONDENCE BETWEEN API AND ACEA OILS API ACEA JA...

Page 21: ...ethylene glycol and propylene glycol base coolants together Do not mix coolants of various brands and makes together Do not use coolants containing nitrites WATER PROPERTIES TO MIX WITH COOLANT CONCEN...

Page 22: ...e glycol or 60 propylene glycol Refer to the table below Ethylene Glycol Freeze protection limit 40 24 C 12 F 50 37 C 34 F 60 52 C 62 F Propylene Glycol Freeze protection limit 40 24 C 12 F 50 37 C 34...

Page 23: ...hem Wear gloves and eye protection glasses Follow all safety rules Wait for engine to cool down Do not let waste to drip on the ground down a city drain or into any water source Improperly disposing o...

Page 24: ...glycol dm3 litre 9 11 12 14 15 30 12 14 16 18 20 40 15 18 20 23 25 50 18 21 24 27 30 60 21 25 28 32 35 70 24 28 32 36 40 80 27 32 36 41 45 90 30 35 40 45 50 100 33 39 44 50 55 110 36 42 48 54 60 120...

Page 25: ...e can be exhaust emission certified It means that Nanni guarantees that all engines of the same type that are manufactured are approved and certified by the authorities in accordance with different ex...

Page 26: ...o comply with the warranty conditions will void the Warranty The validity of the Warranty is also dependent on proper installation and maintenance operation being carried out by an authorized Nanni re...

Page 27: ...27 NOTES...

Page 28: ...CHARGE 30 PREHEATING 31 ENGINE OIL PRESSURE 31 WATER IN THE FUEL FILTER 31 C5 PANEL 32 C5 STANDARD LOOSE INSTRUMENTS 32 C5 OPTIONAL LOOSE INSTRUMENTS 32 C5 TACHOMETER LCD DISPLAY 32 ALTERNATOR CHARGE...

Page 29: ...n the Flying Bridge deck As a proper practice code the main panel is fitted with a key switch located in the wheelhouse and used to prevent unauthorized starting from the secondary panel To start the...

Page 30: ...R Never open the coolant filler cap or any plug of the cooling system when the engine is warm Steam or hot fluid can spray out CAUTION If this alarm comes ON while operating the engine stop the engine...

Page 31: ...hen the engine oil pressure is too low CAUTION If this alarm comes ON while operating the engine stop the engine exept in extreme emergencies and check the engine oil level and the oil filter conditio...

Page 32: ...nts manual C5 TACHOMETER LCD DISPLAY The analog tachometer displays the engine speed Multiply the value by 1000 to get the revolutions per minute of the engine See the example below ALTERNATOR CHARGE...

Page 33: ...is alarm comes ON while operating the engine stop the engine exept in extreme emergencies Wait for the engine to cool down Check the coolant level the belt condition the raw water filter and if the se...

Page 34: ...ertain The maximum engine speed allowed when the drive is in the beach range is of 1000 rpm Sector 3 is used to completely lift the propeller drive unit when towing the boat Never start nor run the en...

Page 35: ...12 V X X X X X X X X X C4 C4 12 V X X X S S S S S C4 12 V C4 24 V X X X C4 loose instr X X X X X X X X C4 loose instr C4 w o key X X X X X X X X C5 Pleasure CAN 10B C5 Pleasure CAN 5B C5 Pro CAN 10B C...

Page 36: ...C4 24 V C4 loose instr C4 loose instr X X X C4 w o key C5 Pleasure CAN 10B X X C5 Pleasure CAN 5B X X C5 Pro CAN 10B C5 Pro CAN 5B X X C5 Fly loose instr X X X C5 loose instr S S S C5 loose instr indi...

Page 37: ...37 S06 COMPONENTS SUMMARY Table des mati res S06 COMPONENTS 37 SUMMARY 37 ENGINE MAIN COMPONENTS 38 ENGINE VIEWS N4 65 39 ENGINE VIEWS N4 80 40...

Page 38: ...P N COMPONENTS 1 Alternator 2 Alternator Belt 3 Starter 4 Fuses box 5 Air filter 6 Fuel filter 7 Fuel feed pump 8 Fuel injection pump 9 Heat exchanger 10 Coolant filler plug 11 Coolant pump 12 Recove...

Page 39: ...39 S06 COMPONENTS ENGINE VIEWS N4 65 15 14 2 1 13 18 10 16 11 3 5 4 6 19 17 7 8 9...

Page 40: ...40 ENGINE VIEWS N4 80 1 2 3 4 5 14 18 10 13 10 11 9 19 S06 COMPONENTS Note On above pictures the second alternator shown is an option...

Page 41: ...R OPERATION 43 ENGINE START 44 ENGINE STARTED 46 STARTING WITH BOOSTER BATTERIES 46 ENGINE RELUCTANT TO START 46 IDLING ENGINE 46 NORMAL ENGINE OPERATION 47 BREAK IN 47 POWER TAKE OFF 47 REMOTE CONTRO...

Page 42: ...feed pump should be installed between the prefilter and the feed pump of the engine RAW WATER SYSTEM The raw water system allows to cool the engine coolant and the exhaust gas Raw water is drawn into...

Page 43: ...that nobody is in the water near the propeller before starting Never use a start spray or any other equivalent product These products are highly flammable CAUTION Always preheat the engine Never race...

Page 44: ...perature to preheat the engine POSITION 1 POSITION 1 2 preheating POSITION 2 5 Press fully to start the engine position 2 Once the engine has started release the button all lamps go out POSITION 1 POS...

Page 45: ...at every powering up This self test is as follows 1 The L C D screen displays the current inbed software 2 All dial indicators will be checked pointers will sweep up to full scale then will return to...

Page 46: ...er the cylinders and damage the engine To start engine reduce starting attempts to three and if not OK undertake to do this 1 Close the seacock to avoid filling the muffler with water 2 Try to start t...

Page 47: ...ise or vibration Sudden loss of power Excessive black exhaust Excessive fuel consumption Excessive oil consumption Fluid leaks BEFORE RUNNING BREAK IN Operate the engine with care for the first 50 hou...

Page 48: ...void violent manoeuvres or unexpected speed changes while sailing People can fall over or overboard Keep also in mind that the weight distribution passengers equipments etc inside the boat has an impa...

Page 49: ...ating temperature regularly Run the engine at full throttle regularly in order to burn off any possible deposits in the fuel system S07 STARTING RUNNING MANOEUVRING WARNING Shifting at high speed can...

Page 50: ...and with the lever in neutral must not exceed 6 hours in a row The propeller can drive the rotation of the shaft and damage the transmission Run the engine for 15 minutes to lubricate the transmissio...

Page 51: ...The engine stops Turn the key of the main panel counter clockwise All indicators will turn off AFTER STOPPING THE ENGINE CAUTION Even after the engine has stopped some components and fluids will remai...

Page 52: ...d before the next time the boat is used Vegetation and fouling can also obstruct the raw water system and result in damage to the engine by overheating Inspect and clean the boat and the raw water sys...

Page 53: ...OIL 64 CHANGING THE OIL FILTER 64 COOLING SYSTEM 65 OVERVIEW 65 COOLANT 66 COOLANT LEVEL 66 DRAINING THE COOLANT CIRCUIT 67 COOLANT FILLING 67 RAW WATER SYSTEM 68 ZINC SACRIFICIAL ANODE CHECK 68 SIPH...

Page 54: ...r if there is no repair workshop nearby We recommend to have all your works checked by a Nanni authorized workshop Repairs and or adjustment works on the engine by unseasoned marine trained technician...

Page 55: ...lter 2 Exhaust Mixer Inspection 2 Electrical Battery electrolyte level Electrical Harness Connectors Inspection Alternator Belt Tension 2 Panel Command Indicators Warning Lamps Whole Engine Engine Mou...

Page 56: ...any maintenance Watch for any oil or fluid drop as it is an evidence of a leak somewhere CAUTION Do not let oil fuel or grease deposits build up around the engine as they may increase the risk of fire...

Page 57: ...sible some basic rules must be followed Changing or cleaning the air filter on a regular basis is a good way to keep debris from causing problems with the intake side of turbochargers A turbocharged e...

Page 58: ...r or routed to a place which will not interfere with the operator by exhaust pipe The most important point in all cases is to reduce back pressure to a minimum Inspect the exhaust system at whole hose...

Page 59: ...NER SPRAY 970317078 Kit Air filter cleaner FR IT DEU Long life NANNI air filters require periodic cleaning Maintenance of these air filters is very simple Please follow the 4 steps below Cleaning Spra...

Page 60: ...check for leaks FUEL SYSTEM DANGER Stop the engine and let it cool down before refuelling or carrying out any operation on the fuel system CAUTION Fuel is flammable and can be dangerous Fuel spilled o...

Page 61: ...the matting surface Thight up a further half turn 7 To bleed the air in the fuel system see next paragraph for complete explanations S08 MAINTENANCE AIR BLEEDING Bleeding the air in the fuel system m...

Page 62: ...ing screw 7 Start the engine for 5 to 10 seconds to let the electric fuel feed pump bring fuel up to the injection pump 8 Pump the fuel using the lever until fuel free of air bubbles flows from the ve...

Page 63: ...engine and transmission oil level before starting the engine The oil level should be within the range indicated on the dipstick between the Mini and Maxi level TO CHECK THE OIL LEVEL 1 Pull off and w...

Page 64: ...the oil filter every time the engine oil is drained 1 Remove the oil filter with a filter wrench tool Turn the filter counter clockwise CCW Remove the gasket 2 Clean the mating surface in order to pr...

Page 65: ...when the en gine reach the appropriate temperature of the engine Principle of operation of water cooling with heat exchanger on an engine Principle of keel cooling system on engine CAUTION Engines des...

Page 66: ...t liquid expands its volume The heat exchanger is designed to accomodate this normal and physical expansion Make sure not to overfill the heat exchanger when filling with coolant S08 MAINTENANCE COOLA...

Page 67: ...t exchanger For Keel Cooling system or when using a water boiler the coolant capacity must be adapted according to the pipes length and the tank capacity TO FILL THE COOLANT SYSTEM 1 Check that the dr...

Page 68: ...nator as shown on picture below Zinc anodes SIPHON BREAKER DANGER Close the sea cock before any operation on the siphon breaker NOTE Siphon breaker itself is not part of maintenance sheddule but check...

Page 69: ...allitinthecorrectpositionincaseofreinstallation 5 Gently pull off the impeller in using an extractor 6 Closely inspect the impeller Check for damaged cracked broken missing or flattened vanes Change t...

Page 70: ...nd check for leaks 5 Notice When the boat is out of water check that the through hull is not clogged by mud or algae S08 MAINTENANCE RAW WATER SYSTEM DRAINING WARNING It is highly recommended to carry...

Page 71: ...present consult your Nanni representative Do not add up cleaners additives of your own taste as metal parts are prone to fast corrosion if harshly cleaned 8 Clearly identify all closed valves with lab...

Page 72: ...heavy transients currents and may affect or destroy many sensitive electronic components such as the E C U Read foloowing recommendations before operating or servicing the battery To charge two indep...

Page 73: ...g will improve specific gravity Specific Gravity Charge 1 260 100 1 230 75 1 200 50 1 170 25 1 140 Very low capacity 1 110 Discharged NOTE Never shake the battery during the process of adding electrol...

Page 74: ...BELT TENSION Depress the belt at point A and check for a deflection between 7 and 9 mm If not within specification loosen the alternator in grey on picture and relocate it properly to adjust TO REPLA...

Page 75: ...event is endangering navigation establish a radio contact to get help Take steps as advised N4 65 N4 80 FUSES Item Fuse Type N4 65 N4 80 Glow Plugs Relay Mini F1 15 A 15 A Control Panel Mini F2 10 A 1...

Page 76: ...76 MICELLANEOUS CAMSHAFT TIMING From camshaft down to crankshaft timing is ordered through a gear system and is service free S08 MAINTENANCE...

Page 77: ...77 S09 STORAGE SUMMARY Table des mati res S09 STORAGE 77 SUMMARY 77 LONG TERM STORAGE 78 LONG TERM STORAGE PROCEDURE 78 RESTARTING THE ENGINE 79 BATTERY 79...

Page 78: ...ge the fuel filter and prefilter 4 Run the engine to normal operating temperature 5 Stop the engine and take the boat out of water 6 Drain and clean all components of the seawater system Protect the c...

Page 79: ...sary 10 Connect fully charged batteries 11 Check the anodes 12 Install the propeller 13 Check the operation of the control cables and their condition 14 Check belts Adjust the tension 15 Bleed the fue...

Page 80: ...slowly 8 9 The starter motor turns but the engine does not start 1 2 3 4 5 6 7 The engine does not reach its rated speed at wide open throttle 2 3 4 5 6 7 12 14 15 16 17 26 28 The engine operate uneve...

Page 81: ...top control pulled out 14 Too much load on board 15 Fouling on underwater hull drive or propeller 16 Defective incorrect propeller 17 Faulty operation of control lever control cables 18 Loosen or dama...

Page 82: ...injection Fuel system Injection indirecte m canique Mechanical indirect injection Ordre d allumage Firing order 1 3 4 2 Sens de rotation vue c t volant moteur Rotational direction view flywheel side...

Page 83: ...11 8 13 4 gal US h 0 2 0 5 1 1 8 3 1 3 5 Consommation de carburant pleine charge Fuel consumption at full load l h 3 9 6 6 9 2 11 1 12 7 13 2 gal US h 1 1 8 2 4 2 9 3 4 3 5 D bit volumique de carbura...

Page 84: ...maxi admissible dans le circuit d chappement Permitted back pressure in the exhaust line bar 0 105 inH O 42 15 Temp rature d chappement maxi Maximum exhaust temperature C 600 F 1112 SYSTEME D ADMISSIO...

Page 85: ...DRY WEIGHT Poids sans transmission Weight without transmission kg 234 lbs 515 9 Poids sec avec ZF25M Dry weight with ZF25M kg 253 lbs 557 8 Poids sec avec SD12 Dry weight with SD12 kg 276 lbs 608 5 CO...

Page 86: ...njection indirecte m canique Mechanical indirect injection Ordre d allumage Firing order 1 3 4 2 Sens de rotation vue c t volant moteur Rotational direction view flywheel side Anti horaire Anti Clockw...

Page 87: ...S h 0 2 0 6 1 3 2 5 4 2 4 7 Consommation de carburant pleine charge Fuel consumption at full load l h 5 2 8 9 12 3 14 9 17 0 17 6 gal US h 1 4 2 3 3 2 3 9 4 5 4 7 D bit volumique de carburant pleine c...

Page 88: ...sion maxi admissible dans le circuit d chappement Permitted back pressure in the exhaust line bar 0 105 inH O 42 15 Temp rature d chappement maxi Maximum exhaust temperature C 600 F 1112 SYSTEME D ADM...

Page 89: ...WEIGHT Poids sans transmission Weight without transmission kg 251 lbs 553 4 Poids sec avec TM345A Dry weight with TM345A kg 275 lbs 606 3 Poids sec avec SD12 Dry weight with SD12 kg 276 lbs 608 5 CONS...

Page 90: ...label affixed to the engine and sold as stated above in the geographic areas When applied onto engine Emission Control label must never be removed from engine block neither covered with a layer of pa...

Page 91: ...d to inform you and to guide you for the correct care and operating procedures to follow on your en gine Should you be in need of additional assistance please contact NANNI INDUSTRIES S A S 11 Avenue...

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Page 94: ...Nanni Industries S A S 11 Avenue Mariotte 33260 La Teste France Tel 33 0 5 56 22 30 60 Fax 33 0 5 56 22 30 79 www nannienergy com...