Napoleon 9500 series, Installation And Operating Instructions Manual

Page 1: ...performed by a qualified installer service agency or the gas supplier Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Reconne...

Page 2: ...UNITED STATES 21 9 4 FURNACE VENTING INSTALLATIONS 22 9 4 1 NON DIRECT VENT INSTALLATION USING INDOOR COMBUSTION AIR ONE PIPE SYSTEM 22 9 4 2 DIRECT VENT INSTALLATION USING OUTDOOR COMBUSTION AIR TWO...

Page 3: ...CEMENT PARTS LIST 53 23 0 SERVICE HISTORY 55 24 0 NOTES 56 H4 0 2 This high efficient gas fired single stage condensing furnace is an upflow downflow horizontal left and right warm air furnace suitabl...

Page 4: ...OUR GAS SUPPLIER CALL THE FIRE DEPARTMENT DO NOT RE ENTER THE BUILDING UNTIL AUTHORIZED TO DO SO BY THE GAS SUPPLIER OR THE FIRE DEPARTMENT PROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTEN...

Page 5: ...shall also be handled by duct s sealed to the furnace casing and terminating outside the space containing the furnace Furnace for heating the home located in the attached garage for example 8 A gas f...

Page 6: ...TALL THIS FURNACE IN A MOBILE HOME THIS FURNACE IS NOT APPROVED FOR INSTALLATION IN A MOBILE HOME DOING SO COULD CAUSE FIRE PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE THE FURNACE CONTAINS FOIL CO...

Page 7: ...ARNING WHEN THIS FURNACE IS INSTALLED IN A RESIDENTIAL GARAGE IT MUST BE INSTALLED SO THE BURNERS AND IGNITION SOURCE ARE LOCATED NO LESS THAN 18 457 mm ABOVE THE FLOOR TO PREVENT THE RISK OF IGNITING...

Page 8: ...ng etc Many of the older furnaces were equipped with large belt drive blower systems operating at low RPM s If replacing an existing furnace be sure that the existing ductwork can handle the amount of...

Page 9: ...as been approved for furnace condensate applications 4 The furnace location must permit access for servicing and be within the clearance to combustibles guidelines as marked on the appliance rating pl...

Page 10: ...ons shall be performed in accordance with instructions in the appropriate sections of this manual NON SUSPENDED INSTALLATION Maintain clearances to combustibles as outlined in Figure 1 Table B The fur...

Page 11: ...ition H9 0 Table B provides the certified clearances to combustibles information Also see the appliance rating plate affixed to the furnace for specific model number serial number and clearance to com...

Page 12: ...able The total static pressure drop of the air distribution system including filters should not exceed 1 0 w c H3 8 DO NOT ALLOW GAS PIPING TO BE ROUTED THROUGH JOIST SPACES THAT ARE USED FOR RETURN A...

Page 13: ...rning appliances 4 Ensure that there is adequate space and accessibility for air filter removal 5 If an air conditioning evaporator coil is required position it on the supply air side of the furnace E...

Page 14: ...ed with other vent systems or unlisted pipe and or fittings Follow the venting manufacturers instructions on installation cutting de burring cementing curing and supporting of the venting system This...

Page 15: ...lane Glue and similar adhesives and cements Ammonia as commonly found in permanent wave solutions used in hair dressing salons Anti static fabric softeners used in clothes dryers Carbon tetrachloride...

Page 16: ...ithin 12 305mm of the ceiling and the other within 12 305mm of the floor The air openings must be sized based on whether the combustion and ventilation air is being taken from indoors or outdoors the...

Page 17: ...e attic terminating 12 305mm above the floor The following table shows minimum free areas and round pipe sizes when drawing combustion air vertically from the attic or crawl space for the furnace only...

Page 18: ...SUFFICIENT COMBUSTION AND VENTILATION AIR THE DUCT COULD BE AN EQUIVALENT RECTANGULAR DUCT 8 X 7 203mm X 178mm FOR EXAMPLE BASED ON 50 FREE AREA FOR THE INLET GRILLS THE ACTUAL GRILL SIZE WOULD HAVE T...

Page 19: ...pe must be CSA UL or ULC listed and installed per the manufacturer s instructions This includes travel through unconditioned attic space DO NOT COMMON VENT WITH ANY OTHER APPLIANCE If venting vertical...

Page 20: ...n Certain external structures could create air turbulence around the vent termination leading to downdrafts and similar venting problems In windy and hill locations roof venting may improve operations...

Page 21: ...public property Within 6 feet 1 8m of a mechanical air supply inlet to any building Above a meter regulator assembly within 3 feet 91m horizontally of the center line of the regulator Within 3 feet 9...

Page 22: ...ns Dedicated combustion air and vent piping eliminates the need to use already heated air for combustion purposes The probability of corrosive contaminants being present in the combustion air is great...

Page 23: ...o take advantage of the natural buoyancy of the flue gases to help prevent re circulation of the exhaust Figure 9 VERTICAL No termination fitting is required if venting vertically through a roof The e...

Page 24: ...arance to prevent damage from the flue gases A termination may be located at the end of a patio deck Piping running beneath the deck must be suitably insulated and suspended in a manner to prevent con...

Page 25: ...W415 0973 B 08 28 13 25 IOM FIGURE 14A DIRECT VENT TERMINAL CLEARANCES...

Page 26: ...W415 0973 B 08 28 13 26 IOM IOM FIGURE 14B NON DIRECT VENT TERMINAL CLEARANCES...

Page 27: ...6 Remove the appropriate plastic cap on the side panel Install cap on vent opening not in use 7 Reinstall the exhauster and the pressure switch assembly in the correct orientation with the 3 exhauster...

Page 28: ...ns for installation See Figures 16 19 for reference and refer to Exhauster Rotation Instructions section if necessary 2 Remove the 3 1 2 plastic exhaust vent cap if required and cover vent hole not in...

Page 29: ...side of the unit Only left side install pictured IMPORTANT PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH H3 16 THERE MUST NOT BE ANY...

Page 30: ...H WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH FIGURE 17 HORIZONTAL LEFT VENT AND DRAINING OPTION LEFT VENT INSTALLATION TOP VENT INSTALLATION FIGURE 16 UPFLO...

Page 31: ...ANT PRIME CONDENSATE TRAP WITH WATER AND CUT DRAIN HOSES TO PROPER LENGTH CUT PRESSURE SWITCH TUBING TO PROPER LENGTH FIGURE 19 DOWNFLOW VENT AND DRAINING OPTION LEFT VENT INSTALLATION RIGHT VENT INST...

Page 32: ...a condensate pump be sure that it is approved for furnace condensate DO NOT DRAIN THE CONDENSATE OUTDOORS DO NOT RUN THE CONDENSATE LINE THROUGH AREAS WHERE FREEZING MIGHT OCCUR FREEZING OF CONDENSAT...

Page 33: ...ERATION 1 The supplied parts bag includes a length of 1 2 and 5 8 rubber hose and the condensate trap Install the condensate trap according to instructions included in this manual FIGURE 20 FIGURE 21...

Page 34: ...Utilize the existing condensate trap screws to secure the strapping FIGURE 24 FIGURE 25 H16 6 Some local codes may require the use of a condensate neutralizer If the furnace condensate is to be route...

Page 35: ...L COMMERCIAL STANDARDS In Canada the gas piping should be installed in accordance with CAN CSA B149 1 and 2 and in accordance with any local codes In the United States the gas piping should be install...

Page 36: ...gas inlet supply pressure should be 11 to 13 w c 12 w c recommended These pressures must be maintained while all other gas fired appliances are operating at maximum conditions IMPORTANT DO NOT EXCEED...

Page 37: ...as a natural gas appliance that may be converted to LP gas through use of the Conversion Kit part number W370 0018 This kit contains the conversion kit instructions orifices needed for all models the...

Page 38: ...ne appliance regulator is used ensure that it has the capacity to adequately handle the gas volume required by the furnace and any other appliances receiving gas from the header serving the furnace Wh...

Page 39: ...furnace input and output will vary accordingly For example natural gas with a 900 Btu ft heating value will reduce the input to 90 of the rated input Natural gas with a 1100 Btu ft heating value will...

Page 40: ...1 In Canada all electrical work must be in accordance with the latest edition of CSA C22 1 Canadian Electrical Code Part 1 and any applicable local code In the United States all electrical work must b...

Page 41: ...e house wiring The furnace power connections are made in a junction box inside the blower compartment The junction box contains a BLACK wire to be connected with L1 hot a WHITE wire to be connected wi...

Page 42: ...nace For thermostat wires in excess of 25 feet 7 6m use 16 AWG 50 feet 15 2m use 14 AWG H53 2 The thermostat should be located approximately 5 feet 1524mm above the floor on an inside wall where there...

Page 43: ...lower motor with a conventional fractional horsepower PSC blower motor Connect the neutral wire to a neutral NEUTRAL connection terminal on the furnace control board and the hot LINE leg to the EAC te...

Page 44: ...se or maintain the closing of the negative pressure switch a no heat call would result NOTE It is recommended that the drain trap assembly be primed before the initial startup Refer to the instruction...

Page 45: ...the control will flash 2 on the Red Status LED and de energize the exhauster for 60 minutes 2 When the 15 second pre purge time has elapsed the control energizes the HSI output for a 5 second warm up...

Page 46: ...ace determine if the airflow is correct 1 Insert a duct thermometer in the supply air duct The thermometer should be placed as close as practical to the furnace but out of the line of sight of the hea...

Page 47: ...m the rating plate H22 3 1 When the thermostat continuous fan G switch is on without a call for heat or cooling the indoor fan is immediately energized The fan remains energized as long as the call fo...

Page 48: ...he capabilities of the duct system to deliver sufficient air flow if this type of filter is considered RECOMMENDED Electronic air cleaners using electrostatic precipitation to remove dust are an excel...

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Page 50: ...hes Lockout due to too many flame dropouts 9 Flashes Not used 10 Flashes Flame present with gas valve off A 3 colour LED is provided to indicate system faults LED codes are as follows LED Off No power...

Page 51: ...LOUT 24 VAC FLAME SENSOR 24 VAC RIGHT ROLLOUT 24 VAC IND 0 80 PRESSURE SWITCH 24 VAC FMC 0 15 PRESSURE SWITCH 24 VAC C1 G173 R STYLE GROMMET H24 2 PSC MOTOR BLACK WHITE GREEN JUNCTION BOX 120 VAC W WH...

Page 52: ...by installation that is not performed in compliance with all applicable federal provincial state laws or regulations and Installation Operating Manual 4 Damage as a result of vandalism freight damage...

Page 53: ...FMC WITH GASKETS 45 60 80 W010 2535 KIT LARGE FMC WITH GASKETS 100 120 W010 2602 ASSY MOTOR KIT 1 2 HP PSC 45 60 80 W010 2603 ASSY MOTOR KIT 3 4 HP PSC 100 120 W010 2604 ASSY MOTOR KIT 1 3 HP ECM X13...

Page 54: ...ocated underneath 13 Single Speed Exhauster 4 Single Stage Gas Valve 14 Pressure Switch Assembly 5 Air High Temperature Limit 15 Front Manifold Cover Pressure Tap 3 6 Vent Drain Assembly Coupling 16 P...

Page 55: ...W415 0973 B 08 28 13 55 IOM 23 0 SERVICE HISTORY 43 1...

Page 56: ...W415 0973 B 08 28 13 56 IOM IOM 44 1 24 0 NOTES...

Page 57: ...fied installer service agency or the gas supplier Before servicing disconnect all electrical power to furnace When servicing controls label all wires prior to disconnecting Reconnect wires correctly V...

Page 58: ...66 4 2 LUBRICATION 66 4 3 ROUTINE EXAMINATION 66 4 4 ANNUAL INSPECTION SERVICE 67 4 5 FURNACE APPEARANCE 68 4 6 CLEANING 68 4 7 SEQUENCE OF OPERATION ECM X13 AND PSC 70 4 8 VARIATIONS 70 4 9 TERMINAT...

Page 59: ...IF NOT AVOIDED COULD RESULT IN DEATH OR SERIOUS INJURY WARNING INDICATES A POTENTIAL HAZARDOUS SITUATION WHICH IF NOT AVOIDED MAY RESULT IN MINOR OR MODERATE INJURY IT MAY ALSO BE USED TO ALERT AGAINS...

Page 60: ...5 0 1 This furnace has been designed to deliver many years of efficient dependable service With regular maintenance some of which requires the attention of a qualified installer service agency or gas...

Page 61: ...ROM A LOCATION WELL AWAY FROM THE BUILDING FOLLOW THE GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT DO NOT RE ENTER THE BUILDING UNTIL AUTHORIZED TO DO SO...

Page 62: ...URPOSES OF EXCEEDING THE LIMITATIONS DESCRIBED IN THE INSTALLATION MANUAL INCLUDING FIELD INSTALLED INDUCED BLOWER FANS HAVE NOT BEEN TESTED AND ARE NOT INCLUDED IN THE DESIGN CERTIFICATION OF THE FUR...

Page 63: ...ulating materials are combustible Do not allow building insulating materials to come into contact with the furnace 5 Any additions alterations or conversions required in order for the furnace to prope...

Page 64: ...e you smell gas STOP Turn the appliance manual shut off valve to the OFF position If burning LP gas smell for gas near the floor since propane and butane are both heavier than air If after this time y...

Page 65: ...fans to reduce the heating load on the system 4 Arrange the furniture and drapes so that the supply air registers and return air grills are unobstructed 5 If you have a perimeter duct system ideally t...

Page 66: ...L POWER SUPPLY TO THE FURNACE BEFORE ATTEMPTING ANY MAINTENANCE FAILURE TO DO SO CAN CAUSE ELECTRICAL SHOCK RESULTING IN PERSONAL INJURY OR LOSS OF LIFE WARNING H27 2 The circulating air blower and ex...

Page 67: ...scale or excessive corrosion BURNERS The burners should be inspected to ensure that they are free of deterioration BE CAREFUL WHEN WORKING ON THE BURNER ASSEMBLY THE HOT SURFACE IGNITER IS FRAGILE AND...

Page 68: ...iciency The recovery coil is located immediately above the blower assembly Over time it may become coated with dust To clean the recovery coil 1 Turn off electrical power to the furnace 2 Remove the b...

Page 69: ...arger than necessary for complete combustion While this prevented the creation of carbon monoxide the heated excess air was expelled up the chimney where it could not benefit the interior of the home...

Page 70: ...ff delay period IN THE EVENT OF FLAME FAILURE If flame is lost the control de energizes the gas valve within 2 seconds continues running the exhauster motor and begins timing the inter purge delay The...

Page 71: ...cated on bottom of inside door Date Installed Contractor Contact Address Postal Code Zip Code Telephone No After Hours No If different from Installation Contractor Service Tech Telephone No After Hour...

Page 72: ...r Fireplaces Gourmet Grills Fireplaces Heating Cooling call 705 721 1212 Grills call 705 726 4278 napoleonproducts com 24 Napoleon Road Barrie Ontario Canada L4M 0G8 214 Bayview Drive Barrie Ontario C...