NARDI COMPRESSORI PACIFIC E35, User And Maintenance Manual

Page 1: ...PACIFIC E35 EG35 1 P a g e PACIFIC E35 EG35 Nardi Compressori www nardicompressori com PACIFIC E35 PACIFIC EG35 HIGH PRESSURE BREATHING AIR COMPRESSOR User s and Maintenance Manual...

Page 2: ...al information and instructions for the operation and maintenance of high pressure breathing air compressor PACIFIC E35 EG35 All users must read this manual carefully and understand it in its entirety...

Page 3: ...for the Operators and for the Proper Use of the Compressor page 09 2 03 Safety Essentials page 09 2 04 General Safety Considerations page 10 3 WARRANTY AND ASSISTANCE page 11 3 01 Warranty of the Comp...

Page 4: ...te Drain page 28 7 22 Automatic Stop System page 29 7 23 Use of the Electronic Control Panel page 29 7 24 Visible Alarms and Actions page 32 7 25 Special Waste Disposal page 32 7 26 Trouble shooting p...

Page 5: ...compressor we recommend reading carefully the following indications 1 Read carefully the manual for the proper operation of the compressor 2 Do not allow the air that comes out from the compressor to...

Page 6: ...ods using roller bearings The roller bearings have a high workload and as a result the mechanism is very strong Cylinders are made in aluminum with a barrel in cast iron inside This allows the machine...

Page 7: ...sor block inside The air filtering system is placed in the front part of the compressor in the outside in order to simplify and expedite the replacement of the filter cartridge It is possible to add a...

Page 8: ...iri Compressore r p m 1550 1550 Oil Type Tipo di Olio Name Nome NARDI SYNTHETIC 150 Environment working temperature Temperatura ambiente di lavoro C F From 5 C to 45 C From 41 F to 113 F Max inclinati...

Page 9: ...nce operations required The compressor is designed to produce compressed breathing air in accordance with regulation DIN EN 12021 It draws air from the surrounding environment the operator must make s...

Page 10: ...t any moving parts and do not get in contact with them Do not change the ventilation system of the compressor and make sure it is positioned so as to ensure the proper circulation of air When starting...

Page 11: ...used Gases other than air are sucked compressed or air with oxygen content higher than 21 The replacement of defective parts under warranty will be performed free of charge at Nardi Compressori s loca...

Page 12: ...d away from flammable agents Check continuously wind direction and fumes coming from the engine The compressors must be positioned in a cool place protected from the weather Check Chapter 4 03 for the...

Page 13: ...e compressor to the roof must be 1 meter If in the same room two or more machines are placed you have to calculate the ventilation adequate for both machines to work properly Use the formula on Table...

Page 14: ...efill cylinders to make sure that the compressor has not decreased the air delivery If this situation is present check the pipe because the compressor may be going into depression and the causes can b...

Page 15: ...ectric motor If the plug was connected the wrong way the electronic panel will show SEQUENCE OR PHASE FAILURE In this case invert two of the three wires on the plug of the mains cable To check if it i...

Page 16: ...ctric compressor without automatic control system This model requires a completely manual work cycle The machine must not work alone but must be continuously monitored and manipulated by a skilled per...

Page 17: ...alve to the cylinder you must follow these steps Make sure that the compressor is turned off and that the filling valve and the cylinder valve are closed Attach the filling valve to the cylinder Open...

Page 18: ...one the hours of operation of the machine up to the date maintenance is done and the signature of the qualified technician who serviced the machine IMPORTANT All maintenance operations must be perform...

Page 19: ...the compressor are as follows Make sure you have enough oil on hand to make the change Switch the compressor on for 15 20 minutes to heat the oil and make it more fluid Remove the oil refill plug alon...

Page 20: ...w the minimum threshold an alarm visible and acoustic is triggered with a message on the display that shows the scarcity of oil in the compressor It is necessary to do a top up of oil to the compresso...

Page 21: ...in a chemical fashion not mechanical with materials that absorb water and oil particles making the compressed air breathable in compliance with European Standard DIN EN 12021 The filter has two safety...

Page 22: ...original O ring if damaged Screw the filter head by hand do not use any tools The life of a cartridge depends upon many factors including environmental conditions ambient air humidity temperature air...

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Page 24: ...PACIFIC E35 EG35 24 P a g e PACIFIC E35 EG35 Nardi Compressori www nardicompressori com...

Page 25: ...ement and cleaning is performed by trained personnel The steps for replacement of the valves are the following Replace all the parts of the valve and not just some elements Carefully clean the valves...

Page 26: ...nect the cooling coils of the intercooler 7 17 VALVE REPLACEMENT THIRD STAGE The steps for replacement or cleaning of the valve are the following Disconnect the cooling hoses from the fittings Remove...

Page 27: ...he head there are two points that need to be marked with an awl after the valve is set Test the valve by blowing compressed air in the flow direction Check the O ring seal and replace if damaged Attac...

Page 28: ...in the hoses further optimizing the quality of the breathing air Moreover once the filling operation is completed and you proceed to close the filling valve the air under pressure in the filling valve...

Page 29: ...rystal display 9 Page button PAGE 10 Up arrow button 11 Down arrow button 12 Reset button RESET 7 23 USE OF THE ELECTRONIC CONTROL PANEL CAUTION The electronic control panel is an advanced component t...

Page 30: ...TIME NUMBER CONDENSATE BLOW WATER This parameter indicates the number of cycles of pressurization and depressurization suffered by separators filter and various components of the compressor This info...

Page 31: ...e showing until a technician provides service to the machine and resets the alarm To move to the next screen you must press the PAGE button again This screen displays the utility voltage in volts LINE...

Page 32: ...d by the electronic control panel are the following SEQUENCE OR PHASE FAILURE This alarm indicates that the motor was connected wrongly running backwards OVER CURRENT MOTOR This alarm indicates that t...

Page 33: ...xtension clogged Check intake extension tube Valves not working Replace or clean valves Compressor does not reach Worn piston rings Replace worn piston rings maximum presure Excessively worn pistons R...

Page 34: ...te 12 02 2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION PA001 006 Shaft PA001 025 Roller bearing VD008 010 Nut PA001 011 Counterbalance PA001 030 Roller bearing VR030 005 Washer PA001 015 Con...

Page 35: ...DE DESCRIPTION CODE DESCRIPTION OR304 005 O ring PA001 065 Oil seal flange VB008 035 Screw PA001 044 Shaft complete of connecting rod PA001 070 Metal protection VD016 015 Nut PA001 050 Compressor cran...

Page 36: ...14 010 Closure plug PA001 126 Support cooling tube VB004 040 Screw HR117 014 Pipe fitting G1 4 for tube 6mm PA001 135 Oil pump VB006 013 Screw HR120 004 Pipe fitting L G1 4 for tube 6mm PA001 140 Oil...

Page 37: ...20 007 Pipe fitting L 3 8 G for tube 12 mm PA002 108 Set Piston rings PA002 190 Complete intake filter HR117 031 Pipe fitting 1 4 G for tube 12 mm PA002 109 Piston PA002 191 Intake filter cartridge HR...

Page 38: ...0 015 O ring PA002 587 Valve seat VB008 115 Screw OR053 006 O ring PA002 588 Valve plate VD008 007 Nut OR060 005 O ring PA002 590 Valve spring VD008 015 Nut OR066 005 O ring PA002 591 Pressure valve i...

Page 39: ...ct PA004 615 Piston PA004 685 Suction valve HR120 004 Pipe fitting L PA002 607 Set piston rings PA004 690 Valve head OR037 009 O ring PA004 619 Cylinder s pipe VB008 014 Screw OR037 010 O ring PA004 6...

Page 40: ...or tube 12 mm PA002 714 Support filter separator AT140 100 Condensate drain valve complete HR701 012 Washer gasket PA110 100 Safety valve AT141 001 Rilsan nut OR053 006 O ring VB004 021 Screw AT142 00...

Page 41: ...N 300 bar AT141 001 Rilsan nut PA002 720 Body filter separator VB004 021 Screw AT142 001 Black screw of discharge PA002 721 Sintered filter VB006 051 Screw HR101 004 Ogive PA002 722 Flange VB008 012 S...

Page 42: ...R028 006 O ring AT140 005 Body drain valve complete HR102 014 Nut fitting pipe PA002 705 Body filter separator AT140 100 Condensate drain valve complete HR120 007 Pipe fitting L 3 8 G for tube 12 mm P...

Page 43: ...te 12 02 2011 CODE DESCRIPTION CODE DESCRIPTION CODE DESCRIPTION AC014 010 Nut PA003 025 Inter cooler VB004 040 Screw OR022 015 O ring PA003 030 Inter cooler VB006 046 Screw PA001 095 Fixing for coole...

Page 44: ...ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102...

Page 45: ...ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102...

Page 46: ...ring PA100 117 Base filter AT142 002 Drain out PA100 050 Maintaining valve insert PA100 123 Extension filter HR101 004 Ogive PA100 051 Piston maintaining valve PA100 149 No return valve filter HR102...

Page 47: ...ng PA112 015 Body valve PA112 032 Nut OR010 005 O ring PA112 022 Cylindrical guide PA112 034 Rubber knob red 300 bar OR011 015 O ring PA112 023 Piston valve insert PA112 035 Filter PA112 003 Fitting c...

Page 48: ...ng PA112 015 Body valve PA112 033 Rubber knob black 200 bar OR011 015 O ring PA112 022 Cylindrical guide PA112 035 Filter PA112 002 Fitting connection 200 BAR PA112 023 Piston valve insert PA112 109 I...

Page 49: ...ight fpr breathing air HR176 002 Plug 1 4 G PA110 103 Safety Valve PN 300 PA114 001 Filling Device 2 Fold HR303 003 Connector straight 1 4 G Filling hose PA112 109 International Connection DIN YOKE IN...

Page 50: ...olt DC HR101 004 Ogive PA114 015 Drain valve body PA116 102 Timer drain 230 Volt AC HR102 014 Nut fitting pipe PA114 020 Drain valve piston PA116 105 Solenoid valve 12 Volt DC HR117 031 Pipe fitting 1...

Page 51: ...e compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS OF OPERA...

Page 52: ...the compressor Check oil level of compressor ideally MAX Check the performance of the filling hoses Check the performance of the cooling hoses Check instruments zero on the gauge EVERY 25 HOURS OF OP...

Page 53: ...k O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOUR...

Page 54: ...Filter cartridge activated carbon molecular sieve PAC FILTER 2 Check O Rings Filters and cartridge EVERY 50 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Filter cartridge activated carbon molecular s...

Page 55: ...RY 250 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE Replace cartridge of intake filter Inspection of body and base of filter activated carbon EVERY 250 HOURS OF OPERATION DATE TECHNICIAN S SIGNATURE...

Page 56: ...ng of safety valve EVERY 500 HOURS OF OPERATION OR ANNUALLY DATE TECHNICIAN S SIGNATURE Contact the technician of Nardi Compressori Inspection and replacement of filter of last separator Oil change Ch...

Page 57: ...ntact the technician of Nardi Compressori Test the quality of the air with aero test kit or similar Oil change Check setting of automatic stop system and safety valve AFTER REPAIRS DATE TECHNICIAN S S...

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