NCT SC-32, Operation Manual

Page 1: ...SC 32 CNC LATHE OPERATING MANUAL NCT Ipari Elektronikai Kft 1 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu SC 32 CNC LATHE OPERATION MANUAL ...

Page 2: ...2 3 7 Movement 2 3 8 Block position 2 3 9 Installation 2 3 9 1 Power supply and environmental demand 2 3 9 2 Oil requirement 2 3 9 3 Maintenance 2 3 10 Machine installation 2 3 10 1 Installation place 2 3 10 2 Machine cleaning 2 3 10 3 Installation steps 2 3 10 4 Spindle speed setting 2 3 10 5 Precaution for program executing 2 4 SUB SYSTEMS 2 4 1 Hydraulic system 2 4 2 Air pressure system 2 4 3 T...

Page 3: ...mm Measuring result mm 1 Radial run out of the spindle taper hole 0 005 2 Radial run out of the spindle nose 0 010 3 Axial run out of the spindle flange 0 015 a 0 005 b 0 005 4 Radial run out of the spindle hole measured on gauging mandrel along the length of 100 mm 5 Straightness of the X axis slide way 0 005 6 Straightness of the Z axis slide way 0 005 7 Radial run out of the cylinder adapter 0 ...

Page 4: ...of the coolant improper use of coolant can cause fire hazard Before operating the machine close the door of the electric box in order to avoid electric shock Before operating the machine check the proper clamping and position of workpiece tools and attachments and their balanced rotation Before operating the machine close the door of the workspace the door interlock device protects the operator du...

Page 5: ...SC 32 CNC LATHE OPERATING MANUAL NCT Ipari Elektronikai Kft 5 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 1 2 3 4 5 6 7 8 9 ...

Page 6: ...m Min adjustable travel 0 001 mm Tool shank dimension 12 mm or 16 mm Max drill bit diameter Ø20 mm Number of tools turning tool 6 pcs boring tool 4 pcs servo motor live tool 1 pc 11 tools in all Max spindle speed 6000 rpm X axis travel 345 mm Z axis travel 115 mm X Z axis rapid feed 18 m min Spindle motor 3 kW 4 kW X Z motor 0 75 kW Hydraulic pump motor 0 75 kW Coolant pump motor 0 56 kW Oil tank ...

Page 7: ...SC 32 CNC LATHE OPERATING MANUAL NCT Ipari Elektronikai Kft 7 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 3 2 Machine overall dimensions ...

Page 8: ... 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 3 3 Main components of the machine No Title 1 Spindle motor 2 Basic seat 3 Slide set of Z axis 4 Slide set of X axis 5 Single hole attachment 6 Double hole attachment 7 O D Turning tool holder 8 Spindle ...

Page 9: ...ch 3 Three colour alarm lamp 10 Coolant pump motor 4 Machine main cover 11 Two way component 5 Back side door of the spindle 12 Automatic lubrication oil filter 6 Activity door 13 Part collection box 7 Hydraulic tank 3 3 1 Spindle belt Model Max rpm Specification SC 25 3000 rpm HTD 800 8M 23W SC 32 3000 rpm HTD 800 8M 23W 3 3 2 Spindle collet SC 25 FUJI 1825 Dimensions steel d 35 mm L 124 mm D 49 ...

Page 10: ...dle belt Fuse 8A 4A Proximity switch 3 5 Machinable materials The machine is applicable to cut the following materials General steel Normal iron Cast iron Aluminium alloy Copper brass alloy Plastic CAUTION Other material should be selected carefully Do not use this machine to cut magnesium work piece 3 6 Machining capacity Straight turning Boring Drilling and tapping Cut off Inside and outside thr...

Page 11: ...SC 32 CNC LATHE OPERATING MANUAL NCT Ipari Elektronikai Kft 11 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 3 7 Movement 3 8 Block position ...

Page 12: ...r shall be used to get required voltage Power consumption 10 kVA Ground wire The machine should be grounded by wire cable to PE terminal The machine should be grounded suitably to prevent electric shock Environment requirements Do not install the machine where it may be exposed to direct sunlight Do not install the machine in uneven vibrating heated and potentially explosive area Working area temp...

Page 13: ...able and then turning the leveling bolts to make the deviation within 0 02 mm M 3 9 2 Oil requirement Check point Supplied way Assigned oil Qty Using time 1 Spindle Daub by hand Grease 2 X Z axis linear guide way Supply by lubricator Slide way oil G68 2 l 3 X Z axis ball screw Supply by lubricator Slide way oil G68 2 l When lubricant warning light is on 4 Milling device Supply by lubricator Slide ...

Page 14: ...on unit by mixing the lubricant with coolant or hydraulic oil The corrosion might cause lubrication failure which in turn leads to damages on the slide way surfaces 3 9 3 Maintenance Frequency Inspection items Daily Check oil level through the oil level gauge in the hydraulic unit slide way lubrication oil tank Check gripping pressure of the hydraulic power collets through the oil level gauge Chec...

Page 15: ...firm the spindle speed and feed rate override dial settings they must be 100 3 10 4 Spindle speed setting The maximum spindle speed is 6 000 rpm Never turn the spindle over 6 000 rpm We can control the maximum spindle speed by inputting command in G50 TYPE A in function Constant surface speed control For example G50 S5000 means the maximum spindle speed is limited as 5 000 rpm Remember to avoid an...

Page 16: ...l 06 1 467 6300 www nct hu 4 SUB SYSTEMS 4 1 Hydraulic system Hydraulic unit is used for chuck open and close Please make sure the pressure is in the right range otherwise it will result in abnormal damage to the machine Hydraulic unit pump pressure range 25 35 kg cm Hydraulic unit chuck pressure range 10 30 kg cm ...

Page 17: ... Fogarasi út 7 Tel 06 1 467 6300 www nct hu 4 2 Air pressure system Pressure source is used for open and close of the income feeder and blowing device Please make sure the pressure is in the right range otherwise it will result in abnormal damage to the machine Air source pressure range 4 7 kg cm ...

Page 18: ...ount the draw bar nut and take off the cylinder unit to check the motion 2 Piston doesn t work a Check all pressure hose with hydraulic pressure b Check if all the connected pipes are correct c After remedy or correct the connection please re do above procedure 3 Insufficient pressure a Apply a pressure gauge near the inlet of cylinder to check if the pressure follows the specified value b If the ...

Page 19: ...L NCT Ipari Elektronikai Kft 19 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 5 PART LIST NOTE The part list of the Manufacturer s original manual does not use the number 8 for numbering the main parts ...

Page 20: ...SC 32 CNC LATHE OPERATING MANUAL NCT Ipari Elektronikai Kft 20 29 Dátum 2013 09 27 1148 Budapest Fogarasi út 7 Tel 06 1 467 6300 www nct hu 5 1 Base unit No Title 1 1 Base fixing block 1 2 Base ...