Neilsen CT4539, Original Instructions Manual

Page 1: ...CT4539 ORIGINAL INSTRUCTIONS Cannon Tools Limited Address 20 Station Road Rowley Regis West Midlands B65 0JU U K Read and understand the user and safety instructions before you use the generator...

Page 2: ......

Page 3: ...ectives Product description GASOLINE GENERATOR WELDER COMPRESSOR Model CT4539 Type AC output AC tool fulfills all the relevant provisions of Directives 2006 42 EC 2014 35 EU 2014 30 EU 2004 18 EEC 201...

Page 4: ...the lifetime of the unit If you have any suggestions for the manual please contact Industrial We as a company are striving to make constant upgrades to our equipment to provide our customer base with...

Page 5: ......

Page 6: ...d corresponding load voltage DC output voltage symbol Direct current IP23M IP degree of protection Symbol of manual metal arc welding with covered electrodes Can be used in the environment which has h...

Page 7: ...e you and others in danger of many risk factors Make sure to never weld without a welding mask This goes for not only the operator but all other by standards as well The damages to eyes include electr...

Page 8: ...anywhere near the machine even if someone else is operating The magnetic field produced by the welding machine could have adverse effects on a pacemaker 1 7 Welding splatter can cause fire and explosi...

Page 9: ...arks etc Make sure to wipe all leaked fuel on the unit before starting 1 12 Take care when attaching your welding leads Ensure a solid connection at the lead terminals at all times Inspect your weldin...

Page 10: ......

Page 11: ...immediately as they can be lethal and may cause electrocution or fire Remember that the electric devices may be replaced only by an electrical contractor or engineer authorized to perform such operati...

Page 12: ...er immediately to seek for help from professional personnel z When encounter difficulty in installation and operation please ask for help from professional personnel Other warnings 1 Never use the mac...

Page 13: ...used and stored outdoors Protect the equipment against rain water and strong sunlight 12 Characteristics of welding machine drop characteristic 13 EMC classification of this product is class A in acc...

Page 14: ......

Page 15: ...present the potential for equipment failure and personal injury 1 Engine Ignition Switch 2 Start Breaker 3 Welding Current Regulator 4 VolterMeter 5 Air Compressor Breaker 6 Main Power Breaker 7 230VA...

Page 16: ...4 Engine Pull Start Assembly 5 Engine Chocke Lever 6 Air Filter Assembly 7 Water Drain Valve 2 Fuel Tank 9 Frame 10 Raise shaft A intended for chain for crane lift 11 Raise shaft B intended for chain...

Page 17: ...1 Engine Oil Drain Plug 2 Oil Fill Dipstick 3 Air Pressure Relay 4 A C Switch 5 Safety Valve 5 7 6 1 Pressure Gauge 4 Pressure Gauge 3 Air Outlet Connectors 5 Air Tank 2 Air Pressure Regulator 7 Air...

Page 18: ...ecurely fastened If fastener or connectors are loose they must be repaired before running the machine 4 4 Make sure to always check engine oil before operating machine 4 4 1 Remove and wipe off dipsti...

Page 19: ...We recommend the oil is in the middle of minimun and maximum levels AMBIENT TEMPERATURE 20 0 20 40 60 80 100 F 30 10W 30 5W 30 4 5 5 Check that the engine power switch is in its OFF position 4 5 6 Bef...

Page 20: ...r filter 4 8 1 Open the clip to loosen the filter cover 4 8 2 Move the clip and filter cover in order to remove the air filter Do not damage the cover 4 8 3 Remove the Filter 4 8 4 Check the filter If...

Page 21: ...hen the unit will sit for a long period of time without use This will keep the ethanol in gasoline from running the carb 5 2 1 Electric start on the unit Operate by turning the starting key on the con...

Page 22: ...ity 50 at 40 C up to 90 at 20 C 6 1 3 Ambient air free from abnormal amounts of dust acids corrosive gases or substances etc other than those generated by the welding process 6 1 4 Working altitude 10...

Page 23: ...leads chart For your reference below these are the rods and cables we see the best performance in the CT4539 Work piece Welding rod diameter mm 2 3 1 6 2 5 2 5 3 2 3 2 4 0 4 0 5 0 5 0 6 0 4 5 6 12 Ab...

Page 24: ...rol panel to the off position 7 2 If the unit must be transported a long distance Make sure you stop the unit and remove any connections Try and drain the unit of all remaining fuel in the tank and tu...

Page 25: ...t and replace the seal To purchase a new seal please contact NEILSEN CT4539 Industrial 8 1 3 Fill the unit with oil into the crankcase to the recommended level on the oil dipstick plug Once you have r...

Page 26: ...filter Make sure you dry the filter before installing 8 3 Spark Plug Maintenance In order to keep your new CT4539 running at peak performance the spark plug must be adusted to get rid the unit of any...

Page 27: ...the plug is broken please replace the spark plug 8 3 3 Use the plug gauge to measure the gap between the electric poles If necessary you can slightly bend the electric pole to adjust the gap The gap i...

Page 28: ...n 8 3 5 Install the spark plug cap 8 4 Battery maintenance When running the machine charging system will charge battery But it is for periodically use battery shoud be charged every month to make sure...

Page 29: ...ays If you will not be running the unit for 30 days or longer we strongly urge you turn the fuel petcock off and run the unit until the remaining fuel is burned off 8 5 2 Metamorphic fuel will cause d...

Page 30: ...f all fuel into a container re tighten the discharde bolt 8 6 4 Put the container under the sedimentation glass and use a funnel to protect against over spill 8 6 5 Dismantle sedimentation glass and t...

Page 31: ...L SAFETY POINS FOR COMPRESSOR NEILSEN CT4539 Triad 3 in 1 and you hear unfamiliar noises coming from the unit it is important to stop the machine immediately and contact NEILSEN Industrial immediately...

Page 32: ...the compressor air from the air tank before inspecting maintaining cleaning replacing or checking any parts 9 1 6 AVOID UNINTENTIONAL STARTING Do not carry the compressor while it is connected to its...

Page 33: ...that air can freely flow at all times Check for dust build up frequently 9 1 17 NEVER USE A COMPRESSOR WHICH IS DEFECTIVE OR OPERATING ABNORMALLY If the compressor appears to be operating unusually ma...

Page 34: ...truction Manual may show details or attachments that differ from those on your own compressor 9 3 1 USE INSTRUCTIONS 9 3 MAINTENANCE Take care to transport the compressor correctly do not overturn it...

Page 35: ...nge of oil in the pumping element within the first 100 hours of duty The soundproofing cabinet is to be taken off first in the Silent model Unscrew the oil drain plug on the housing cover allow all th...

Page 36: ...good condition 9 4 5 Compressor no stopping If the compressor does not stop when maximum pressure is reached the tank safety valve comes into operation To repair the valve contact your nearest center...

Page 37: ...ow or can not adjust Generator set 1 Adjust rotate speed 2 Replace AVR 3 Reconnect 2 Replace AVR Replace mutual inductor winding or connect 3 Check and repair or replace slternator winding 4 Replace M...

Page 38: ...Compressor valve block air leakage or damage 1 Inspect or re seal 2 Replace contact your nearest service centre 2 Replace contact your nearest service centre 3 Replace 4 Replace 5 Replace 6 Replace 7...

Page 39: ...11 Schematic diagram...

Page 40: ...CANNON TOOLS LTD Add 20 station road Rowley Regis west midlands B65 0JU U K Made in China...