New Holland HCCZ7240CFCP38297, Service Manual

Page 1: ...MANUAL T7 240 T7 245 T7 260 Tractor Part number 47770440A English February 2017 2017 CNH Industrial Latin America LTDA All Rights Reserved SERVICE MANUAL 1 1 Part number 47770440 T7 240 T7 245 T7 260...

Page 2: ...MANUAL T7 240 With cab 18X6 TIER 3 HCCZ7240CFCP38297 T7 245 With cab 18X6 TIER 3 HCCZ7245CFCP38297 T7 260 With cab 18X6 TIER 3 HCCZ7245CFCP38297 47770440A 15 02 2017 EN Find manuals at https best manu...

Page 3: ...x6 TIER 3 HCCZ7240CFCP38297 Latin America F4DE9684B J113 T7 245 Com cabine 18x6 TIER 3 HCCZ7245CFCP38297 Latin America F4DE9684L J110 T7 260 Com cabine 18x6 TIER 3 HCCZ7245CFCP38297 Latin America F4DE...

Page 4: ...ystem 10 10 10 408 Oil cooler and lines 10 11 Transmission 21 21 113 Powershift transmission 21 1 21 135 Powershift transmission external controls 21 2 21 155 Powershift transmission internal componen...

Page 5: ...stems 35 1 35 300 Reservoir cooler and filters 35 2 35 106 Variable displacement pump 35 3 35 102 Pump control valves 35 4 35 105 Charge pump 35 5 35 322 Regulated Low pressure system 35 6 35 204 Remo...

Page 6: ...al systems 55 55 000 Electrical system 55 1 55 100 Harnesses and connectors 55 2 55 201 Engine starting system 55 3 55 301 Alternator 55 4 55 010 Fuel injection system 55 5 55 012 Engine cooling syste...

Page 7: ...CODES 55 14 Platform cab bodywork and decals 90 90 150 Cab 90 1 90 151 Cab interior 90 2 90 100 Engine hood and panels 90 3 90 102 Engine shields hood latches and trims 90 4 47770440A 15 02 2017 Find...

Page 8: ...INTRODUCTION 47770440A 15 02 2017 1 Find manuals at https best manuals com...

Page 9: ...nual 4 Safety rules Ecology and the environment 9 Safety rules 10 Basic instructions Shop and assembly 11 Torque Minimum tightening torques for normal assembly 13 Torque Standard torque data for hydra...

Page 10: ...nents not approved by the manu facturer including those used for the servicing or repair of the product manufactured or marketed by the manufacturer In any case no warranty is given or attributed on t...

Page 11: ...unction or system the technical data specifications the functional data how it works the diagnostic data fault codes and troubleshooting and the service data remove install adjust etc By integrating S...

Page 12: ...tems on the machine Each Section is identified by a number 00 35 55 etc The Sections included in the manual will depend on the type and function of the machine that the manual is written for Each Sect...

Page 13: ...Separation X 73 Residue handling X 74 Cleaning X 75 Soil preparation Finishing 76 Secondary cleaning Destemmer 77 Seeding X 78 Spraying X 79 Planting X 80 Crop storage Unloading X 82 Front loader and...

Page 14: ...10 001 TECHNICAL DATA ENGINE Engine and crankcase General specification 10 001 D 40 A 10 4 FUNCTIONAL DATA ENGINE Engine and crankcase Dynamic description 10 001 C 30 A 10 6 SERVICE ENGINE Engine and...

Page 15: ...he chapters of the service manual After B there may be some additional information In this case it shows 01 which represents the Front block cover These options may be front rear left right hydraulic...

Page 16: ...t allow coolant mixtures to get into the soil Collect and dispose of coolant mixtures properly The air conditioning system contains gases that should not be released into the atmosphere Consult an air...

Page 17: ...d with WARNING is ORANGE CAUTION indicates a hazardous situation that if not avoided could result in minor or moderate injury The color associated with CAUTION is YELLOW FAILURE TO FOLLOW DANGER WARNI...

Page 18: ...llation tool Do not tap the seal with a hammer or mallet 6 While you insert the seal check that the seal is perpendicular to the seat When the seal settles make sure that the seal makes contact with t...

Page 19: ...ttery ground cable from the machine battery The electronic monitoring system and charging system will be damaged if this is not done 5 Remove the battery ground cable Reconnect the cable when you comp...

Page 20: ...25 N m 217 lb in 26 N m 234 lb in 35 N m 311 lb in 17 N m 151 lb in 24 N m 212 lb in M10 37 N m 27 lb ft 49 N m 36 lb ft 52 N m 38 lb ft 70 N m 51 lb ft 33 N m 25 lb ft 48 N m 35 lb ft M12 64 N m 47...

Page 21: ...N m 343 lb in 18 N m 163 lb in 27 N m 240 lb in M10 40 N m 30 lb ft 54 N m 40 lb ft 57 N m 42 lb ft 77 N m 56 lb ft 37 N m 27 lb ft 53 N m 39 lb ft M12 70 N m 52 lb ft 93 N m 69 lb ft 100 N m 74 lb ft...

Page 22: ...t 7 16 48 N m 36 lb ft 65 N m 48 lb ft 68 N m 50 lb ft 91 N m 67 lb ft 50 N m 37 lb ft 71 N m 53 lb ft 1 2 74 N m 54 lb ft 98 N m 73 lb ft 104 N m 77 lb ft 139 N m 103 lb ft 76 N m 56 lb ft 108 N m 80...

Page 23: ...5 lb ft 153 N m 113 lb ft 74 N m 55 lb ft 104 N m 77 lb ft 9 16 117 N m 86 lb ft 156 N m 115 lb ft 165 N m 122 lb ft 221 N m 163 lb ft 106 N m 78 lb ft 157 N m 116 lb ft 5 8 162 N m 119 lb ft 216 N m...

Page 24: ...4 Grade Identification Grade Corner Marking Method 1 Flats Marking Method 2 Clock Marking Method 3 Grade A No Notches No Mark No Marks Grade B One Circumferential Notch Letter B Three Marks Grade C T...

Page 25: ...15 lb ft 6 9 5 mm 3 8 in 9 16 18 29 33 N m 21 24 lb ft 20 27 N m 15 20 lb ft 8 12 7 mm 1 2 in 3 4 16 47 54 N m 35 40 lb ft 34 41 N m 25 30 lb ft 10 15 9 mm 5 8 in 7 8 14 72 79 N m 53 58 lb ft 47 54 N...

Page 26: ...s When installing ORFS fittings thoroughly clean both flat surfaces of the fittings 1 and lubricate the O ring 2 with light oil Make sure both surfaces are aligned properly Torque the fitting to speci...

Page 27: ...ANSMISSION OIL SAE 10W 30 API GL 4 Fuel tank main 300 0 L 79 3 US gal Fuel tank auxiliary 105 0 L 27 7 US gal Petroleum diesel fuel B7 Biodiesel Grease fittings As required NEW HOLLAND AMBRA GR 9 MULT...

Page 28: ...air temperature ranges SAE 5W30 SAE 10W 30 SAE 15W 40 40 C 40 F 30 C 22 F 25 C 13 F 15 C 5 F 0 C 32 F 10 C 50 F 20 C 68 F 30 C 86 F 40 C 104 F 50 C 122 F In environments with extreme air temperatures...

Page 29: ...Fluids and lubricants 20 NEW HOLLAND AMBRA ACTIFULL OT EXTENDED LIFE COOLANT Fluids and lubricants 20 NEW HOLLAND AMBRA MULTI G HYDRAULIC TRANSMISSION OIL Fluids and lubricants 20 NEW HOLLAND AMBRA BR...

Page 30: ...SERVICE MANUAL Engine T7 240 With cab 18X6 TIER 3 HCCZ7240CFCP38297 T7 245 With cab 18X6 TIER 3 HCCZ7245CFCP38297 T7 260 With cab 18X6 TIER 3 HCCZ7245CFCP38297 47770440A 15 02 2017 10...

Page 31: ...10 210 Lift pump and lines 10 4 10 218 Fuel injection system 10 5 10 250 Turbocharger and lines 10 6 10 254 Intake and exhaust manifolds and muffler 10 7 10 400 Engine cooling system 10 8 10 414 Fan a...

Page 32: ...erence PAGE NEW HOLLAND AMBRA AGRIFLU Engine cooling system Filling 10 8 12 NEW HOLLAND AMBRA AGRIFLU Engine cooling system Change fluid 10 8 13 NEW HOLLAND AMBRA SUPER GOLD 15W 40 Water pump Install...

Page 33: ...47770440A 15 02 2017 10...

Page 34: ...ne 10 Engine and crankcase 001 T7 240 With cab 18X6 TIER 3 HCCZ7240CFCP38297 T7 245 With cab 18X6 TIER 3 HCCZ7245CFCP38297 T7 260 With cab 18X6 TIER 3 HCCZ7245CFCP38297 47770440A 15 02 2017 10 1 10 00...

Page 35: ...001 TECHNICAL DATA Engine General specification 3 Torque 3 Special tools 5 SERVICE Engine Connect 7 Remove 12 Install 18 Disconnect 25 DIAGNOSTIC Engine Troubleshooting 30 See content for specific mo...

Page 36: ...e 1 5 3 6 2 4 Rated Engine Speed 2200 RPM Idle speed 800 900 RPM Maximum RPM without load 2375 RPM Intake 0 25 mm 0 0098 in Valve play Exhaust 0 51 mm 0 0201 in Fuel system Direct injection type Elect...

Page 37: ...2 7 3756 1 4751 Intake manifold fixing bolts M8 1 25x25 25 5 18 4391 3 6878 M8 1 25x60 25 5 18 4391 3 6878 Flywheel fixing bolts Fixing bolts for the camshaft thrust plate Camshaft fixing bolts M8 1 2...

Page 38: ...he distributor line M12 1 5 20 2 14 7512 1 4751 Oil pressure sensor bolt 8 2 5 9005 1 4751 Bolt for the speed sensor of the switch box camshaft M6 8 2 5 9005 1 4751 Bolt for the speed sensor on the cr...

Page 39: ...Crankshaft front seal installer 380000664 Crankshaft rear seal installer 380000988 Flywheel locking adaptor plate to be used with 380000732 380000667 Drift for camshaft bushing disassembly and reassem...

Page 40: ...e to comply could result in minor or moderate injury C0095A 1 Line up the front support and engine assembly with the transmission Install the engine on the transmission fixing bolts Torque to 285 315...

Page 41: ...r pipes 1 and 2 BAIS06CCM032AVA 5 6 Install the transmission shaft flange if installed Tighten the M24 nut if installed to 294 N m 217 lb ft Tighten the M12 bolt if installed to 80 N m 59 lb ft BSD191...

Page 42: ...M086AVA 8 10 Connect the fuel supply and return lines BAIS06CCM137AVA 9 11 Connect the oil supply hoses of the steering cylinder 1 and 2 BVE0218A 10 12 Connect the high pressure hose 1 and the low pre...

Page 43: ...the cab heater hose to the radiator BAIS06CCM083AVA 13 15 Connect the positive battery cable 2 and the nega tive cable ground 1 16 Connect the engine wire harness connectors BVE0403A 14 17 Install th...

Page 44: ...r 1 BAIS06CCM080AVB 15 19 Install the side shield on both sides of the engine 20 Connect the battery ground lead 21 Fill the engine cooling system For further informa tion refer to Engine cooling syst...

Page 45: ...76A DANGER Pressurized system Always remove all pressure before working on the hydraulic system Follow the pressure BLEED program in the Configuration Mode to remove the pressure in the entire hydraul...

Page 46: ...filter frame 2 BAIS06CCM129AVA 4 7 Disconnect the high pressure hose 1 and the low pressure hose 2 of the air conditioning Remove the high pressure hose fixing bolt 3 and clamp 4 NOTE You do not need...

Page 47: ...37AVA 7 10 Disconnect the steering cylinder supply hoses 1 and 2 NOTE Note the position of the steering cylinder oil feed hoses BVE0218A 8 11 Disconnect the hydraulic brake ventilation hose BAIS06CCM0...

Page 48: ...he air conditioning compressor assembly the condenser filter drier and the tubing from the en gine Do not disconnect the tubing See Air condi tioning compressor Remove 50 200 16 Disconnect the expansi...

Page 49: ...19 Remove the engine wiring clamp fixing bolts and repo sition the engine wiring on top of the engine BVE0304A 16 20 Remove the rear fixing bolts of the air filter mounting frame BVE0305A 17 21 Remove...

Page 50: ...motor and the electrical connector 3 BAIS06CCM134AVA 19 23 Install lift supports on the engine BVE0310A 20 24 Use a suitable chain to secure the engine to a hoist 25 Remove the bolts that secure the e...

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