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Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com

INS-XPP-5460GX-17

07-26-2018

 Instruction  Manual

XPP-5460GX

US PATENT 9,713,217

Please read these instructions before using this product. They include 

important safety and operation information.

THE XPP-5460GX IS APPROVED FOR USE

CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G
CLASS I ZONE 0 GRP IIC T4
CLASS II ZONE 20 IIIC T135ºC

Ex ia IIC T4 Ga
DEMKO 17 ATEX 1824
IECEx UL 17.0003
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell / E92 or EN92

0359

E 467756

INTRINSICALLY SAFE

SECURITE INTRINSEQUE

II 1 G Ex ia IIC T4 Ga

Bayco Products, Inc.     XPP-5460

WARNINGS:

Replace batteries in a non-hazardous location.

  Use only Energizer Model E92 or EN92 batteries.

AVERTISSEMENT:

Remplacer les piles dans une zone non dangereuse.

Utiliser uniquement les piles Energizer AAA - modèle E92 ou EN92.

Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS

Wylie, TX 75098

ID 4003544

WARNINGS - INTRINSICALLY SAFE

 

y

Warning: Use only the approved non-rechargeable batteries listed below.

 

y

Warning: Do NOT attempt to use rechargeable AAA batteries with this light.

 

y

Warning: To prevent ignition of a hazardous atmosphere, do not open the 

battery compartment in the hazardous environment. This task must ONLY be 

performed in an area known to be non-hazardous.

 

y

Warning: When exchanging batteries, use only 

ENERGIZER E92

 or 

EN92

BATTERIES.

 

y

Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries 

must only be exchanged in an area known to be non-hazardous.

 

y

Warning: To reduce the risk of explosion, do not mix new non-rechargeable 

batteries with used non-rechargeable batteries, or mix non-rechargeable 

batteries from different manufacturers.

 

y

Warning: Substitution of components may impair intrinsic safety.

SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY

 

y

For  personal  safety,  always  confi rm  the  rating  of  any  known  hazardous  or 

potentially hazardous location where the light is to be used.

BATTERY INSTALLATION

WARNING: In order to maintain the XPP-5460GX’s Intrinsically Safe rating, 

the only AAA batteries certifi ed for use with this light are the ENERGIZER 

E92 or EN92 BATTERIES.

 

y

Do not attempt to use any other brand or model of AAA batteries with this light.

 

y

Do not attempt to use any type of rechargeable AAA batteries with this light.

Warning: To prevent ignition of a hazardous atmosphere, do not open the 

battery compartment door in the hazardo us environment. This task must 

ONLY be done in an area known to be non-hazardous.

 

y

Loosen the locking screw located on the back of the battery compartment door. 

NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not 

necessary and may damage the threads. The screw simply needs to be loosened 

enough to allow the battery compartment door to open.

 

y

Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 

3 batteries are of the same model), install the batteries in the back of the light 

paying close attention to the markings inside the battery compartment for proper 

battery terminal polarity alignment.

 

y

Close the battery compartment door.

 

y

Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage 

the threads and impact the light’s Intrinsic Safety. 

OPERATION 

Two switches on the front of the headlamp control all functions.

SPOTLIGHT SWITCH

 

y

First Press = spotlight high-brightness

 

y

Second Press = spotlight low-brightness

 

y

Third Press = off

FLOODLIGHT SWITCH

 

y

First Press = fl oodlight high-brightness

 

y

Second Press = fl oodlight low-brightness

 

y

Third Press = off

DUAL-LIGHT MODE

 

y

Press each switch one time to turn on both lights in high-brightness mode.

 

y

To shut down Dual-Light mode, press each switch two more times until each 

light turns off.

WARRANTY 

LIMITED LIFETIME WARRANTY

Bayco Products, Inc. warrants this product to be free from defects in workmanship 

and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty 

includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches, 

electronics and included accessories are warranted for a period of two years with 

proof of purchase. Normal wear and failures which are caused by accidents, misuse, 

abuse, faulty installation and lightning damage are excluded.

We will repair or replace this product should we determine it to be defective. 

This is the only warranty, expressed or implied, including any warranty of 

merchantability or fi tness for a particular purpose.

For a complete copy of the warranty, go to www.nightstick.com/nightstick-

product-support/warranties. Retain your receipt for proof of purchase.

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