Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5561GC-DL-19
05-22-2019
Instruction Manual
XPR-5561GC
THE XPR-5561GC IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV1 GRPS E-G T135°C
CLASS I ZONE 0 AEx ia IIC T4 Ga
CLASS I ZONE 0 Ex ia IIC T4 Ga
Ex ia I Ma
Ex ia IIC T4 Ga
DEMKO 17 ATEX 1826
IECEx UL 17.0005
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell Li-ion
Um: 10V
0359
E 467756
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
I M1 Ex ia I Ma
II 1 G Ex ia IIC T4 Ga
Bayco Products, Inc.
640 S. Sanden Blvd., Wylie, TX 75098
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
UL listed for use with Bayco Li-ion Battery Pack 5560-BATT
WARNING: Do not charge battery in a hazardous location
WARNING: Do not replace battery when an explosive
atmosphere is present
ID 4003544
Model XPR-5561 Permissible Cap Lamp Assembly
APPROVAL No. 19-A160003-1
TESTED FOR INTRINSIC SAFETY IN METHANE-AIR MIXTURES ONLY
WARNINGS:
1) Only to be charged on the surface, or underground in accordance with the applicable
regulations pertaining to battery-charging stations (reference 30 CFR 75.340) with a Bayco
Products, Inc. Model 5560-CHGR2
2) Do not open in areas where permissibility is required.
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, the XPR-5561GC must
only be charged in an area known to be non-hazardous.
y
Warning: Use only the approved Nightstick 5560-BATT Lithium-ion rechargeable
battery pack.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment or attempt to exchange the battery pack while in the hazardous
environment. This task must ONLY be performed in an area known to be non-hazardous.
y
Warning: Open the battery compartment on the XPR-5561GC and replace the
approved Nightstick 5560-BATT Lithium-ion rechargeable battery pack in fresh air
only. To maintain IP rating, torque battery compartment screws to 3.5 in-lb.
y
Warning: replacement of the Lithium-ion rechargeable battery pack must be
performed by a quallified technician only.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the XPR-5561GC is to be used.
CAUTION
y
Rechargeable Lithium-ion batteries must be used and charged properly. Improper
use can result in serious injury, fire, or death.
y
Do not leave the battery in direct sunlight or use or store the battery inside cars in
hot weather.
y
Do not expose the battery to water or salt water, or allow the battery to get wet.
y
Do not store the battery with metallic objects that may cause a short circuit.
y
Immediately discontinue use of the battery if the battery emits an unusual smell, feels hot,
changes color, changes shape or appears abnormal in any way.
y
Keep out of the reach of children.
CHARGING THE LIGHT
WARNING: Use only the supplied 5560-CHGR2 Charger & approved Nightstick
Lithium-ion Rechargeable Battery Pack.
y
The time required to charge the 5561 is conditional on the remaining charge left in
the Lithium-ion Rechargeable Battery Pack at the time of charging. The maximum
charge time required is approximately 6 hours.
y
Fully charge the 5561 before the first use, or if the 5561 has been unused for several
months.
y
When the 5561 is properly seated in the charger, the LED Charge Indicator light will
turn solid RED indicating that the Lithium-ion Rechargeable Battery Pack is charging.
The Lithium-ion Rechargeable Battery Pack is fully charged when the LED Charge
Indicator light turns GREEN.
y
The Lithium-ion Rechargeable Battery Pack does not have any Recharge Memory
Effect; therefore placing the 5561 in the charger prior to full depletion of the battery
does not adversely affect the battery life. The 5561 can be kept in the charger
indefinitely without any negative impact on the battery or the battery life.
OPERATION
The XPR-5561GC is controlled by 2 Switches and has 6 separate lighting modes:
y
High-brightness Spotlight
y
Low-brightness Spotlight
y
Spotlight Beacon
y
High-brightness Floodlight
y
Survival-mode Floodlight
y
Dual-Light (both the Spotlight and Floodlight on at the same time)
Spotlight Modes
To activate the spotlight, press and release the spotlight switch. The default mode
will be low-brightness. Press the spotlight switch a second time to activate the high-
brightness mode. To activate the spotlight beacon press and hold the spotlight button
until the beacon turns on. Press the spotlight switch a third time to turn the light off.
Floodlight Modes
To activate the floodlight, press and release the floodlight switch. The default mode
will be high-brightness. To select the survival mode, press the floodlight switch a second
time. Press the floodlight switch a third time to turn the light off.
Dual-Light Mode
Dual-Light mode allows the user to turn on both the spotlight and the floodlight at
the same time. Dual-Light mode can be activated by simply pressing the spotlight switch
and then the floodlight switch. If the 5561 already has the spotlight or the floodlight on
(regardless of what brightness mode that light is in), pressing the switch for the light
that is NOT on, will activate Dual-Light mode. The user can leave Dual-Light mode
and go back to either spotlight or floodlight mode simply by pressing the switch for the
mode that they wish to turn off. To turn both lights off, simply press each of the switches
independently.
Low Battery Warning
The XPR-5561GC has a Low Battery Warning feature. Once the battery charge falls
below 2.9V, the Spotlight LED will blink once every minute while the light is on regardless
of which of the 5 modes the 5561 is in at the time. The Spotlight LED will continue to flash
until the battery is fully depleted or until the 5561 is recharged to have a remaining charge
capacity greater than 2.9V. This warning feature is an indication that the 5561 should be
charged as soon as is possible. If the 5561 is off, no such warning will take place.
THE XPR-5561GC FITS ON ANY HARD HAT THAT HAS A HARD HAT LAMP
BRACKET ATTACHED:
Nightstick NS-HMC9 Headlamp Bracket Mounting Instructions
y
Ensure mounting surface is clean and oil-free (use alcohol wipe if needed)
y
Prior to installing, determine mounting location that allows headlamp to fully tilt
without interfering with helmet brim.
y
Remove adhesive backing.
y
Firmly press bracket into place up for 30 seconds with flat side facing up (see image).
y
While supporting mount, slide headlamp clip into bracket slot. (Note: adhesive
reaches peak strength in 24 hours)
to attach to the HARD HAT lamp bracket
Slide the clip on the back of the XPR-5561GC into the slot on the top edge of the
Hard Hat Lamp Bracket and press down firmly until the clip is fully engaged into the
bracket.
to remove from the Hard hat lamp bracket
Grasp the XPR-5561GC and pull up until the clip slides out of the Hard Hat Lamp
Bracket.
WARRANTY
LIMITED LIFETIME WARRANTY
Bayco Products, Inc. warrants this product to be free from defects in workmanship
and materials for the original purchaser’s lifetime. The Limited Lifetime Warranty
includes the LEDs, housing and lenses. Rechargeable batteries, chargers, switches,
electronics and included accessories are warranted for a period of two years with proof
of purchase. Normal wear and failures which are caused by accidents, misuse, abuse,
faulty installation and lightning damage are excluded.
We will repair or replace this product should we determine it to be defective. This
is the only warranty, expressed or implied, including any warranty of merchantability or
fitness for a particular purpose.
For a complete copy of the warranty, go to www.baycoproducts.com/bayco-product-
support/warranties. Retain your receipt for proof of purchase.
