Nissei A-BLPQ010S2-V2, Instruction Manual

Page 1: ...Instruction manual GTR AR Series APQ VER2 Driver...

Page 2: ...ice Feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for improving the manual Congratulations on your purchase of GTR AR Series APQ...

Page 3: ...r damages caused because of not following these caution points Thoroughly read and understand this manual before operating the product Keep this manual at a convenient place so that the operator can e...

Page 4: ...resistance value for the consumption of regenerative power generated during lowering operations and then apply a suitable regenerative power resistance If applied resistance is insufficient the drive...

Page 5: ...Reinstall the cover of the driver terminal block after completing the operations Negligence may cause electric shock The motor rotates if the power supply is turned on and when the operation signal is...

Page 6: ...res to enhance the heat dissipation Abnormal overheating of the product may cause fire and burns depending on the condition under which the product is used Do not keep any object that will block circu...

Page 7: ...njuries The equipment might suddenly start operating after recovering from the power failure Make sure not to go near the equipment Negligence may cause injuries When the operation has stopped due to...

Page 8: ...he brake control code We request the customers to make preparations for the same If the regenerative resistor connects the resistance value which is lower than the resistance value of optional product...

Page 9: ...24 5 Operation panel 5 1 Part names and their functions P 28 5 2 Switching between operation panel display items P 29 5 3 Example of setting the constant P 30 6 Monitor function 6 1 List of monitor c...

Page 10: ...e parts When front cover is removed 1 1 Part names Front cover Operation panel Front cover fixing screw Command setting volume Lower cover Earth terminal Nameplate Control circuit terminal block Signa...

Page 11: ...and capacity V2 Blank 0 75 7 Driver Ver Driver version number Capacity kW 0 1 0 2 0 4 A BLPQ075T2 V2 Power supply specifications Single phase 200 V A BLPQ010S2 V2 A BLPQ020S2 V2 Single phase 6 Voltag...

Page 12: ...nsion mm 128 8 A BLPQ040T2 V2 A BLPQ040S2 V2 A BLPQ075T2 V2 B dimension mm 128 Approximate weight kg 0 6 0 7 0 8 Model A BLPQ010T2 V2 A BLPQ010S2 V2 A BLPQ020T2 V2 A BLPQ020S2 V2 A dimension mm 118 C...

Page 13: ...evising mounting and increasing radiation Can be used with the following radiator plate See the radiation design When mounting the drivers in parallel secure the space as shown in the following image...

Page 14: ...I F TB1 TB3 FG 8 9 10 11 19 20 21 22 C1 OUT1 E1 OUT1 C2 OUT2 E2 OUT2 C3 OUT3 E3 OUT3 C4 OUT4 E4 OUT4 5 6 7 CN2 TB3 DC reactor optional Remove the shorting bar when connecting to a DC reactor Three pha...

Page 15: ...put 2 Multi function output 3 Multi function output 4 IC Input common IP 24 V power supply for external I F 0 V GND for external I F TB1 TB3 FG 8 9 10 11 19 20 21 22 C1 OUT1 E1 OUT1 C2 OUT2 E2 OUT2 C3...

Page 16: ...sor input W phase 4 5 12 V Sensor power 12 V GND Signal ground Motor drive output W phase Signal name Details Remarks U Motor drive output U phase V Motor drive output V phase W Regenerative resistor...

Page 17: ...supply for I F 1 Details 9 C2 20 E2 10 C3 21 E3 Multi function output 2 Brake timing signal Multi function output 3 Signal during operation 6 M 0 to 10 V 3 I3 I4 16 IP 24 V output IC Signal name Rema...

Page 18: ...n using internal power supply of the driver When using external power supply 2 Output example 48 V 50 mA or less Sink connection example Source connection example APQVER2 APQ VER2 Driver APQ VER2 Driv...

Page 19: ...larm goes off during free run state Note If the drive command is ON alarm does not clear even if free run stop error reset input is ON When the input terminal is off power supply to the motor stops an...

Page 20: ...as shown in the following diagram While wiring the power line make sure that the power supply is off and route the wiring carefully without getting an electric shock For the wiring to the main circuit...

Page 21: ...ts and connect Brake is released if DC 24 V current is supplied between the B B of the power cable To turn on off automatically by the signal from the driver wire it as shown in the following diagram...

Page 22: ...e operation panel in initial setting state Ensure that the wiring is correct again before supplying the power Procedure No Explanatory diagram Details 1 See the interconnection diagram and the termina...

Page 23: ...the rotation direction is CW default value 5 Press STOP to stop the motor 6 Press key The display will switch to the motor speed display The 7 segment LED display as shown on the left will appear when...

Page 24: ...also connect short circuit 0 V 18 and I8 15 Connect the switch between 0 V 18 and I1 1 of TB1 and set the switch to OFF state Connect the switch to the CW operation command Procedure No Explanatory d...

Page 25: ...left will appear when the speed command is 500 r min Procedure No Explanatory diagram Details 2 Connect the switch between 0 V 18 and I3 3 of TB1 and set the switch to OFF state Connect the switch to...

Page 26: ...y diagram Details 6 Press key 5 times or key once The display will switch to the constant selection display Press the ENTER key to switch to the constant selection mode The constant number portion wil...

Page 27: ...27...

Page 28: ...while the motor is running LO RE selection key RUN lamp 6 Stops the motor in local mode 7 Determines the numerical value setting Switches the rotation direction on the rotation direction selection scr...

Page 29: ...ollows by using the up and down keys on the operation panel Rotation speed command User constant selection Local operation rotation direction selection Monitor constant selection Motor load factor Mot...

Page 30: ...The 7 segment LED display as shown on the left will appear when the constant number is Pn000 Press key The display will switch to the monitor selection display The 7 segment LED display as shown on t...

Page 31: ...age End has been displayed Hereafter for changing other constants repeat the procedure from 2 to 5 4 Press key to change the desired digit blinking display Press V key until the constant value reaches...

Page 32: ...d value Ratio of integrated load to overload error Un010 Input terminal status ON OFF state of the input terminal is displayed Un007 Error history Un008 Software version Un004 Torque limit value Un005...

Page 33: ...otor load factor Ratio of motor electric current to motor rated electric current is displayed Display example This example shows that the motor load factor is 100 of the motor rated electric current U...

Page 34: ...ersion of the driver is displayed Display example This example shows that the software version of the driver is 0001 Un009 Integrated motor overload value The internal integrated value till an electri...

Page 35: ...leration and deceleration time 1 9 Selection of torque limit value 1 This example shows that I4 I5 terminals are ON and other terminals are OFF Selection of speed command 1 Selection of acceleration a...

Page 36: ...Rotation pulse 8 Signal during rotations 13 Specified torque over 4 Clockwise driving pulse 9 Speed match 14 Backup 5 Anticlockwise driving pulse 10 Specified speed over 15 Backup Display example This...

Page 37: ...37...

Page 38: ...nd setting volume 100 3000 D Pn016 Operator speed command Set the speed command of operator 100 3000 1000 2500 r min r min D Pn015 Speed command 16 Set speed command 16 100 3000 D Pn014 Speed command...

Page 39: ...value 3 Set torque limit value 3 0 200 D Pn031 Torque limit value 2 Set torque limit value 2 0 200 150 150 Pn030 Torque limit value 1 Set torque limit value 1 0 200 D Pn028 Acceleration and decelerati...

Page 40: ...en the power is turned on Select the items displayed on a monitor when the power is turned on 0 Rotation speed command 1 Motor rotation speed 2 Motor load factor 3 Un monitor 0 3 0 0 Pn046 Selection o...

Page 41: ...lid polarity of external terminal input I2 0 Valid with ON 1 Valid with OFF 0 1 0 0 Selection of I5 multi function Select the external terminal input I5 function 1 13 9 7 P Pn107 Selection of I1 polar...

Page 42: ...lection Select the polarity of external terminal output C2 E2 function 0 Positive logic 1 Negative logic Select external terminal output C3 E3 function 0 1 0 0 Select the polarity of external terminal...

Page 43: ...lue Command setting volume Operator torque limit value Pn038 Torque limit value No Name Details Unit 2 Speed command 1 Pn000 3 1 6 7 Command setting volume Control constants Constants related to the c...

Page 44: ...rtional gain speed control integration time torque filter time constant from the rigidity table 1 5 3 Pn202 Speed control proportional gain Set the speed control proportional gain Hz 1 1000 Set value...

Page 45: ...ching level of the external terminal output When the motor speed is Command speed root constant it is considered as speed matching r min 0 1000 50 No Name Details Unit Set range Initial value Attribut...

Page 46: ...Pn224 Mechanical brake operation standby time Pn230 Set the delay time when the mechanical brake is operated Operate the internal speed command when it becomes lower than the mechanical brake operati...

Page 47: ...t Do not change the settings Select the dynamic brake function after stopping 3 0 Not used 1 Used Disabled during emergency stop 2 Used Enabled during emergency stop 3 Used Disabled during emergency s...

Page 48: ...Selection of speed command 2 1 Selection of speed command 1 1 Selection of speed command 2 0 OFF ON ON ON Speed command 14 Pn013 ON ON ON ON Speed command 16 Pn015 Speed command 15 Pn014 OFF OFF ON ON...

Page 49: ...ration and deceleration may not happen at a set acceleration and deceleration time As the acceleration time set the time of acceleration from the motor stopped condition to the acceleration and decele...

Page 50: ...limit value 1 8 and operator torque limit value by using the Multi function input Selection of torque limit value 1 3 Torque limit value 2 Pn031 Torque limit value 3 Pn032 Torque limit value 4 Pn033...

Page 51: ...ower is turned on can be done through the panel operations Pn047 Selection of items displayed on a monitor when the power is turned on Pn048 Selection of the number to be initially displayed on Un mon...

Page 52: ...urn on the brake timing signal output For more information see the description of the mechanical brake related parameters Pn220 Pn224 13 Emergency stop Error reset input Forcibly stop the motor After...

Page 53: ...ications of the host device Each constant set value recognizes input state at driver side as follows When 0 Enabled by turning OFF open When 1 Enabled by turning ON close When set value 0 Recognized a...

Page 54: ...ction For pulse waveform Duty ratio variable Specified torque over Rotation direction signal CW pulse CCW pulse The output signal will turn on by supplying the power source again or setting the free r...

Page 55: ...13 Specified torque over The signal will turn on when the motor torque exceeds parameter set value For more information see the description of the speed detection related parameters Pn213 to Pn216 Pn1...

Page 56: ...setting volume 6 External analog command Command setting volume Operator speed command Similar to the speed commands 2 16 values set by using the parameter Pn000 become the command speeds Speed comma...

Page 57: ...Hence gradually change the constant during operations Pn203 Speed control integration time Set the integration time constant of the speed control 1 If the longer integration time is set the responsive...

Page 58: ...tection level Set the rotation speed to be compared with the motor rotation speed When the motor rotation speed exceeds the set value the specified speed over signal will be displayed Pn212 Speed dete...

Page 59: ...gnals with Pn213 Pn216 When the output is set to ON and if the motor output torque comes down up to the set value for speed detection level Pn213 the output status will be OFF When the output is set t...

Page 60: ...se standby time Set a delay time time lag to release the mechanical brake Pn224 Mechanical brake operation standby time Set a delay time time lag to operate the mechanical brake Brake timing signal ch...

Page 61: ...rnal analog adjustment offset Set adjustment offset of external analog command Calculate the command value for offset set value by using the formula Maximum analog command Pn017 Pn039 External analog...

Page 62: ...s follows Example In case of 0 75 W Free run Free run Free run Free run Free run Free run 1 0 Normal bb state bb2 state DB DB Free run Free run Free run Free run Free run Forced brake ON command ON bb...

Page 63: ...s and even if you perform error reset by power off for many times the motor temperature exceeds the allowable value Use I8 Free run stop error reset or multi function 13 Use emergency stop error reset...

Page 64: ...the main circuit DC bus exceeded 407 V continuously for the duration of 2 ms or more Instantaneous overcurrent The output current value exceeded about 450 of the motor rated current value Main circui...

Page 65: ...t established within 7 seconds after applying the power Local Free run stop Remote Continuous operation If the fault is not eliminated even after applying the power again inform us A communication wit...

Page 66: ...er or a ground fault The resistance value of the regenerative resistor is high for the operation condition or it is not connected Check the operation condition and the regenerative resistance value Ex...

Page 67: ...l cable The pole sensor inside the motor is faulty Replace the motor Driver overheating oH The ambient temperature is high Confirm the ambient temperature Adjust the temperature such that it will be w...

Page 68: ...free run stop is turned on Emergency stop input bb2 Emergency stop input has enabled ON OFF varies according to the polarity settings Check the status of Emergency stop input by using Un011 input fun...

Page 69: ...ommand Constant settings maximum 8 points Switching selection by external terminal Analog command External terminal 0 to 10 V input Set by command setting volume Resolution Analog command and command...

Page 70: ...put 7 points Select 7 points from the following 13 points 1 CW operation command 2 CCW operation command 3 Selection of speed command 1 4 Selection of speed command 2 5 Selection of speed command 3 6...

Page 71: ...ontrol circuit Plug in screw terminal Motor sensor Connector A separate relay cable is required to connect with the motor Wiring distance between the driver and motor Within 30 m Overheat protection S...

Page 72: ...e of rated rotation speed A Fuse capacity A Brief loss at the time of rated load W A BLPQ010T2 V2 1 1 3 10 A BLPQ010S2 V2 1 7 3 10 A BLPQ020T2 V2 1 6 3 12 A BLPQ020S2 V2 2 5 6 12 A BLPQ040T2 V2 2 7 6...

Page 73: ...equipment meet the following conditions 1 Compliance with Installation This driver must be installed in a panel and used within the ambient temperature specification Maximum Surrounding Air Temperatu...

Page 74: ...warranty period we provide free of charge repair services in case of any faults in our products under the operating conditions based on normal installation connection or handling inspection and maint...

Page 75: ...Sales Overseas Division 1 1 Inoue Izumi cho Anjo shi Aichi 444 1297 JAPAN TEL 81 566 92 5312 FAX 81 566 92 7002 ver 1 0 4 1 2015 NISSEI CORPORATION...