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Check the repair 

policy before 

performing any 

mechanical repair 

on Service Level 

1&2!

Service Manual for L1 and L2

Nokia Lumia 510

RM-889 RM-898

Key features

z

Windows Phone 7.5 / 7.8 OS 

z

Large 4" display 

z

5 Megapixel camera 

z

800 MHz Snapdragon processor 

z

256 MB RAM, 4GB internal s SkyDrive 

Version 1.0

Exploded view

Disassembly steps

Disassembly video

Assembly hints

Assembly video

Solder components

Service devices

Product controls and interfaces Service concept

Phone reset

©2012 Nokia | Nokia Internal Use only | All Rights Reserved.

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Summary of Contents for Lumia 510

Page 1: ... display z 5 Megapixel camera z 800 MHz Snapdragon processor z 256 MB RAM 4GB internal storage SkyDrive Version 1 0 Exploded view Disassembly steps Disassembly video Assembly hints Assembly video Solder components Service devices Product controls and interfaces Service concept Phone reset 2012 Nokia Nokia Internal Use only All Rights Reserved More More More More More More More More More More ...

Page 2: ...GHT GUIDE I0004 CAMERA KEY I0009 RF SHIELD I0012 BASEBAND SHIELD I0013 MIC RUBBER I0015 LCD CONNECTOR RUBBER I0017 BACK HOME KEY LED SPONGE I0019 SEARCH KEY LED SPONGE I0020 SPEAKER SEALING SPONGE I0021 MYLAR USB I0023 IHF SPEAKER I0025 MAIN ANTENNA I0027 SPEAKER MESH I0026 BATTERY COVER I0031 SCREW TORX SIZE 5 I0030 A COVER ASSEMBLY I0005 I0006 2 LIGHT SWAP PACKAGE I0011 I0023 3 D COVER ASSEMBLY ...

Page 3: ...and 2 Nokia Lumia 510 RM 889 RM 898 Version 1 0 Disassembly steps For disassembling you need the Nokia Standard toolkit version 2 You will also need the camera removal tool SS 287 Protect the TOUCH SCREEN with protective film ...

Page 4: ...Use the finger groove to release the BATTERY COVER Remove the BATTERY COVER If there is a battery inside remove it also ...

Page 5: ...Unscrew the eight TORX size 5 screws in the order shown Do not use the screws again Discard them Use the srt 6 to release these two snaps ...

Page 6: ...Release also these two snaps on the the other side of the device Lift up the D COVER ASSEMBLY bottom end first ...

Page 7: ...Remove the D COVER Use tweezers to remove the CAMERA KEY ...

Page 8: ...Remove the POWER KEY Remove also the VOLUME KEY ...

Page 9: ...or with the SS 93 Be careful not to damage the rubber around the connector or any components nearby Disconnect the DISPLAY connector with the SS 93 Be careful not to damage the rubber around the connector or any components nearby ...

Page 10: ...Release the clip holding the ENGINE BOARD with the SS 93 Lift up The ENGINE BOARD as shown ...

Page 11: ...Carefully release the EARPIECE with the dental tool Be careful not to injure yourself with the sharp end of the dental tool Remove the EARPIECE Do not use it agin Discard it ...

Page 12: ...rpiece hole Carefully lift up the TOUCH PANEL for 10 seconds to loosen the adhesive Continue detaching the TOUCH PANEL by sliding the SRT 6 to the right Then slide the SRT 6 to the left Be careful not to damage the flex underneath ...

Page 13: ...Continue by releasing the TOUCH PANEL side and the bottom end with the SRT 6 Release also the other side with the SRT 6 ...

Page 14: ...Use tweezers to pull the connector flex through the A COVER hole Separate the A COVER and the TOUCH PANEL ...

Page 15: ...Protect the DISPLAY with protective film Remove the LIGHT GUIDE with tweezers ...

Page 16: ...Use the SRT 6 to release the DISPLAY Be careful not to damage the flex underneath Use tweezers to put the connector flex through the A COVER hole ...

Page 17: ...Separate the A COVER and the DISPLAY Note that the A COVER can not be used again Remove the MIC RUBBER with tweezers ...

Page 18: ...Remove the SEARCH KEY and the BACK HOME KEY LED SPONGEs with tweezers Do not use them again Discard them Peel off the MYLAR USB with tweezers It is not reusable Discard it ...

Page 19: ...Remove the PROXIMITY SENSOR RUBBER with tweezers Release one corner of the MYLAR RECEIVER with the SS 93 Peel it off with tweezers and discard it ...

Page 20: ... CONNECTOR RUBBER with tweezers Do not use it again Discard it Release the SPEAKER SEALING SPONGE with the SS 93 Remove it with tweezers Do not use it again Be careful not to damage the components on the ENGINE BOARD ...

Page 21: ...Remove the TOUCH PANEL CONNECTOR RUBBER with tweezers Do not use it again Discard it Use the camera removal tool SS 287 to detach the CAMERA ...

Page 22: ...Lift up the IHF SPEAKER with the SS 93 Remove the IHF SPEAKER with tweezers ...

Page 23: ...The Nokia Lumia 510 disassembly procedure is complete END OF DISASSEMBLY 2012 Nokia Nokia Internal Use only All Rights Reserved ...

Page 24: ... RM 889 RM 898 Version 1 0 Assembly steps For assembling you need the Nokia Standard toolkit version 2 Place the IHF SPEAKER into the D COVER Make sure the IHF SPEAKER is aligned correctly The pins should point towards the cavity with arrow on it ...

Page 25: ...Press the IHF SPEAKER gently from the black plastic parts to activate the adhesive Make sure not to touch the center part of the IHF SPEAKER Remove the protective film from the back side of the display ...

Page 26: ...Carefully put the display flex through the hole on the A cover Place the DISPLAY to the A COVER ...

Page 27: ...Use tweezers to pick up a new LIGHT GUIDE Bend the transparent appendices with fingers ...

Page 28: ...Insert the bent parts into the holes on A COVER While aligning the LIGHT GUIDE use the round guidings to align it correctly Press slightly the LIGHT GUIDE to attach it correctly ...

Page 29: ...Peel off the protective film from the A COVER Remove the protective film from the display ...

Page 30: ...Peel off the first protective film from the TOUCH PANEL Peel off the second protective film from the TOUCH PANEL ...

Page 31: ...Carefully put the touch panel flex through the hole on the A cover Place the top side of the TOUCH PANEL to the A COVER ...

Page 32: ...Put down the TOUCH PANEL and press the edges to activate the adhesive Use tweezers to remove the protective film from the EARPIECE slot ...

Page 33: ...Open the EARPIECE package Use tweezers to remove the EARPIECE from the package Make sure not to touch the shown center part of the EARPIECE Place the EARPIECE into the A COVER with tweezers ...

Page 34: ...Press the EARPIECE gently from the black plastic parts to activate the adhesive Make sure not to touch the center part of the EARPIECE Place the CAMERA KEY with tweezers ...

Page 35: ...Place the POWER KEY with tweezers Place the VOLUME KEY with tweezers ...

Page 36: ...Fasten the eight TORX size 5 screws to the torque of 10 Ncm END OF ASSEMBLY HINTS 2012 Nokia Nokia Internal Use only All Rights Reserved ...

Page 37: ...okia Lumia 510 RM 889 RM 898 Version 1 0 Solder components SK3702 Camera switch switch SK3704 Volume switch SK3703 Volume switch BOTTOM v1 0 NOKIA LUMIA 510 RM 889 RM 898 Solder components 2012 Nokia Confidential All Rights Reserved ...

Page 38: ...or Taiwan only AC 20 Charger for RoW BP 3L SS 287 Camera removal tool Nokia Standard Toolkit v2 For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online 2012 Nokia Nokia Internal Use only All Rights Reserved ...

Page 39: ...8 9 14 10 14 Battery cover release notch 15 Loudspeaker 9 Micro USB connector 8 Microphone 7 Search key 6 Start key 5 Back key 4 Touch screen 3 Proximity Ambient light sensor 2 Earpiece 1 Nokia AV 3 5 mm connector 10 Camera 11 Volume keys 12 Lock Power key 13 Camera key v1 0 2012 Nokia Nokia Internal Use only All Rights Reserved ...

Page 40: ... by trained personnel at Nokia Care Points To install the ODDT 1 Enter 634 on the on screen keypad 2 Diagnostics app appears in Apps list To remove the ODDT 1 Tap and hold Diagnostics 2 Tap uninstall Note always uninstall the tool before returning the phone to the consumer For more information on using the ODDT see KICS TR2816 Transceiver Service software CA 101 Care Dummy Battery with power suppl...

Page 41: ...nsumer data To perform a hardware reset remove the battery and reinsert it Boot up the phone normally Software operating system OS reset The software operating system OS reset returns the phone to its out of the box state Note that this procedure erases all consumer data Always first try to perform a hardware reset Option 1 About menu Use this option if the consumer knows the lock code This option...

Page 42: ...s Do not advertise this feature to consumers Follow next steps to perform OS reset with phone keys Step 1 Make sure the phone is turned Off Press and hold the Volume down Power and Camera keys Step 2 When the phone vibrates release the Power key Step 3 Keep holding the Volume down and Camera keys for another 5 seconds and then release the keys ...

Page 43: ...Step 4 The phone will reset and boot up automatically 2012 Nokia Nokia Internal Use only All Rights Reserved ...

Page 44: ...rvice Manual Level 1 and 2 Nokia Lumia 510 RM 889 RM 898 Version 1 0 Version history Version Date Description 1 0 23 10 2012 First published version 2012 Nokia Nokia Internal Use only All Rights Reserved ...

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