Nokia RM-540, Service Manual

Page 1: ...nd 850 900 1800 1900 Mhz 2 2 Active TFT 262K colors 240x320 pixel resolution 3 2 MPix CMOS 4x zoom Extended depth of field EDOF S40 6th Edition USB 2 0 micro USB Bluetooth 2 1 EDR A2DP AVRCP 3 5mm stereo headphone plug Transceiver with BL 4CT battery pack Up to 7 5 hours Up to 380 hours Talk times are dependant on network parameters and phone settings ...

Page 2: ...sion 1 0 1 Change history 3 2 Copyright 4 3 Warnings and cautions 5 3 1 Warnings 5 3 2 Cautions 5 4 ESD protection 6 5 Care and maintenance 7 6 Battery information 8 7 Exploded view 9 8 Service devices 10 9 Software update 11 10 Disassembly instructions 12 11 Assembly hints 19 12 Solder components 20 ...

Page 3: ...he content of it is confidential Please note that Nokia provides also other guidance documents e g Service Bulletins for service suppliers follow these regularly and comply with the given instructions While every endeavor has been made to ensure the accuracy of this document some errors may exist If you find any errors or if you have further suggestions please notify Nokia using the address below ...

Page 4: ...o make changes and improvements to any of the products described in this document without prior notice Under no circumstances shall Nokia be responsible for any loss of data or income or any special incidental consequential or indirect damages howsoever caused The contents of this document are provided as is Except as required by applicable law no warranties of any kind either express or implied i...

Page 5: ...OPERATED IN AREAS LIKELY TO CONTAIN POTENTIALLY EXPLOSIVE ATMOSPHERES EG PETROL STATIONS SERVICE STATIONS BLASTING AREAS ETC 3 OPERATION OF ANY RADIO TRANSMITTING EQUIPMENT INCLUDING CELLULAR TELEPHONES MAY INTERFERE WITH THE FUNCTIONALITY OF INADEQUATELY PROTECTED MEDICAL DEVICES CONSULT A PHYSICIAN OR THE MANUFACTURER OF THE MEDICAL DEVICE IF YOU HAVE ANY QUESTIONS OTHER ELECTRONIC EQUIPMENT MAY...

Page 6: ...ection must be applied All electronic parts of the product are susceptible to ESD Resistors too can be damaged by static electricity discharge All ESD sensitive parts must be packed in metallized protective bags during shipping and handling outside any ESD Protected Area EPA Every repair action involving opening the product or handling the product components must be done under ESD protection ESD p...

Page 7: ... store the phone in hot areas High temperatures can shorten the life of electronic devices damage batteries and warp or melt certain plastics Do not store the phone in cold areas When it warms up to its normal temperature moisture can form inside which may damage electronic circuit boards Do not drop knock or shake the phone Rough handling can break internal circuit boards Do not use harsh chemica...

Page 8: ... switched on until it turns itself off or by using the battery discharge facility of any approved accessory available for the product Do not attempt to discharge the battery by any other means Use the battery only for its intended purpose Never use any charger or battery which is damaged Do not short circuit the battery Accidental short circuiting can occur when a metallic object coin clip or pen ...

Page 9: ...SSY I0209 USB DOOR I0214 SCREW M1 6x3 0 TORX 6 I0221 F COVER ASSY I0222 IHF SPEAKER I0212 CAMERA MODULE SMIA65 3 2 EDOF I0206 B2B CONN SHIELD LID I0205 A1 LIGHT SWAP PACKAGE I0203 I0207 I9998 A2 D COVER ASSY I0209 I0215 A3 ANTENNA MODULE I0216 I0219 A4 FUNCTION KEYMAT ASSY I0002 LCD TFT a Si 240x320 COG I0003 SLIDER MODULE I0103 TYPE LABEL I0207 SCREW M1 TORX 6 I0220 IHF SPEAKER I0217 NUMERIC KEY ...

Page 10: ...on 1 0 FLS 5 Flash Device CA 101 Service Cable SS 88 Camera Removal tool AC 8 Travel Charger BL 4CT Battery For more information refer to the Service Bulletin SB 011 on Nokia Online Supplier or manufacturer contacts for tool re order can be found in Recommended service equipment document on Nokia Online ...

Page 11: ... 2 11 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 To use the FLS 5 Flash Dongle follow the user guide inside the sales package Please check always for the latest version of flash software available on Nokia Online NOL ...

Page 12: ... Tool kit version 2 plus the camera removal tool SS 88 You will also need a DC and an AV plug 3 Slide the phone open and release the battery cover 4 Remove the battery cover If there is a battery inserted remove it also 4 Unscrew the two TORX size 6 screws in the order shown Do not use them again Discard them 6 Use the SRT 6 to release the NUMERIC KEYMAT ASSY and the E COVER ASSY ...

Page 13: ...YMAT ASSY from the E COVER ASSY The NUMERIC KEYMAT ASSY must always be renewed 9 Unscrew the four TORX size 6 screws in the order shown Do not use them again Discard them 10 Before removing the D COVER ASSY open the USB DOOR 11 Release the D COVER ASSY as shown 12 Use the SS 93 to carefully lift up the board to board connector SHIELD LID The board to board connector SHIELD LID has to be always ren...

Page 14: ... any nearby components 15 The engine board and the SLIDE MODULE can be now separated 16 Use the tweezers to peel off the SPEAKER MESH Detach the corner of the DOMESHEET with the dental tool and then peel off the DOMESHEET Be aware of the sharp point of the dental tool be careful not to injure yourself Do not use the SPEAKER MESH and DOMESHEET again 17 Use the camera removal tool SS 88 to detach th...

Page 15: ...IM TOP ASSY 20 Detach the SPEAKER OUTL TRIM TOP ASSY 21 Lift up the AV jack with an AV plug and remove the AV jack with the tweezers 22 Release the DC jack with a DC plug Use the tweezers to remove the DC jack 23 Lift up the IHF SPEAKER with the dental tool and remove the speaker with the tweezers 24 Remove the SPEAKER ADHESIVE with the tweezers Do not use the adhesive again Discard it ...

Page 16: ...ezers Remove the SPEAKER ADHESIVE with the tweezers Do not use the adhesive again Discard it 27 Use the dental tool to carefully lift up the MICROPHONE 28 Make sure the slide is positioned as shown in the picture Unscrew the two TORX size 5 screws in the order shown Do not use them again Discard them 29 Insert the SRT 6 between the A COVER ASSY and the SLIDE MODULE ASSEMBLY Slide the SRT 6 along t...

Page 17: ...CD with protective film 33 Use the SS 93 to open the LCD CONNECTOR While opening the connector be careful not to damage it 34 Use the dental tool to slightly lift up the LCD Be very careful not to break the LCD 35 Use the SS 93 to loosen the adhesive underneath the LCD Then lift up the LCD 36 Use the sharp end of the SS 93 to release the EARPIECE Remove the EARPIECE with the tweezers ...

Page 18: ...40 Service Manual Level 1 2 18 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 37 Separate the FUNCTION KEYMAT ASSY from the A COVER ASSY 38 Nokia X6 disassembly is now complete END OF DISASSEMBLY ...

Page 19: ...kia All rights reserved Version 1 0 1 Tighten the two TORX size 5 screws to the torque of 20 Ncm in the order shown 2 Tighten the four TORX size 6 screws to the torque of 12 Ncm in the order shown 3 Tighten the two TORX size 6 screws to the torque of 18 Ncm in the order shown ...

Page 20: ...kia X3 RM 540 Service Manual Level 1 2 20 Confidential Copyright 2009 Nokia All rights reserved Version 1 0 X6052 X6001 X6053 V2502 V2501 V2500 V2503 S2502 S2501 S2503 X2913 X2912 X2910 Ver 1 0 TOP BOTTOM ...