norbar PNEUTORQUE PTM series, Operator'S Manual

Page 1: ...ue Tools Ltd 2022 NORBAR TORQUE TOOLS LTD Wildmere Road Banbury Oxfordshire OX16 3JU UNITED KINGDOM Tel 44 0 1295 270333 Email enquiry norbar com For the most up to date version of the Operator s Manual please scan the QR code below www norbar com To find your local Norbar company or distributor please scan the QR code below ...

Page 2: ...uctions 6 Markings on Tool 6 Introduction 7 Parts Included 7 Accessories 8 Features and Functions 9 Set Up Instructions 10 PneuTorque Hanger 10 Connecting Air Supply 10 Air Lubrication 11 Torque Reaction 11 Clockwise Counter Clockwise Operation 14 Setting Torque to Tighten Fastener 14 Operating Instructions 15 Tightening 15 Releasing 16 Dual Trigger Tools 17 Maintenance 18 Air Lubrication 18 Gearb...

Page 3: ... 18108 F12 PTM 119 4500 F Forward Clockwise only 4500 Nꞏm 18108 B12 PTM 119 4500 B Bi directional 18109 F12 PTM 119 6000 F Forward Clockwise only 6000 Nꞏm 18109 B12 PTM 119 6000 B Bi directional 18140 F06 PTME 72 1000 F Forward Clockwise only 1000 Nꞏm 18140 B06 PTME 72 1000 B Bi directional 18141 F08 PTME 72 2000 F Forward Clockwise only 2000 Nꞏm 18141 B08 PTME 72 2000 B Bi directional NOTE The ma...

Page 4: ...tiles Always wear impact resistant eye protection during the operation of the assembly power tool for threaded fasteners The grade of protection required should be assessed for each use Ensure that the workpiece is securely fixed Entanglement Hazards Entanglement hazards can result in choking scalping and or lacerations if loose clothing personal jewellery neckware hair or gloves are not kept away...

Page 5: ...ries and consumables Workplace Hazards Slips trips and falls are major causes of workplace injury Be aware of slippery surfaces caused by the use of the tool and also of trip hazards caused by the air line or hydraulic hose Proceed with care in unfamiliar surroundings Hidden hazards such as electricity or other utility lines can exist The assembly power tool for threaded fasteners is not intended ...

Page 6: ...ssembly power tool for threaded fasteners tell your employer and consult a physician Operate and maintain the assembly power tool for threaded fasteners as recommended in the instruction handbook to prevent an unnecessary increase in vibration levels Do not use worn or ill fitting sockets or extensions as this is likely to cause an increase in vibration Select maintain and replace the consumable t...

Page 7: ...ks that can be present as a result of each use This Operator s Manual contains sufficient information for the end user to be able to perform an initial risk assessment Unexpected direction of drive square movement can cause a hazardous situation Isolate the tool from all energy sources before changing or adjusting the drive square or socket Markings on Tool Pictograms on Tool Meaning Read and unde...

Page 8: ... the stall torque Parts Included Description Part Number PTM 52 PTM 68 PTM 72 PTM 80 PTM 92 PTM 119 PTME 72 Visual Difference PneuTorque Power Tool 18100 18101 181456 18102 18103 18104 180296 18159 18108 18109 18140 18141 18149 Cranked Reaction Bar 18646 19611 18494 19289 18936 18961 Reaction Bar Retaining Circlip 26588 265417 26486 26486 26486 26482 Hanger 18747 18747 18747 18971 18971 18971 1874...

Page 9: ...rew 18935 25352 60 18959 25352 80 3 4 Drive Shaft fixing pin 77112 2 26287 1 Drive Shaft fixing pin 18802 26287 Reaction Plate NOTE 1 18298 18298 Reaction Adaptor NOTE 1 18558 18290 Single Sided Reaction Plate 18576 18292 18979 16687 Double Sided Reaction Plate 18590 18293 18980 18981 Silencer 18591 18591 18591 18591 18591 18591 18591 6 Blade Nose Extension 3 4 18594 006 1 18755 006 9 Blade Nose E...

Page 10: ...or Tools fitted with this option can be used for tightening counter clockwise threaded fasteners and for releasing clockwise threaded fasteners Reaction Bar The reaction bar ensures all reaction forces are contained so that torque reaction is not passed back to the operator Several reaction bar styles are available including the PTME Nose Extension reaction where tool access is restricted includin...

Page 11: ...ecting Air Supply WARNING TO AVOID HAZARD FROM WHIPPING AIR HOSES MAKE ALL CONNECTIONS TO THE TOOL BEFORE TURNING ON THE AIR SUPPLY Make sure all hoses are clean in good condition and free from dirt water Connect the tool air inlet hose Figure 1 A to the outlet side of the lubro control unit Figure 1 B not supplied observing air flow direction arrows TIP On tools supplied with quick air couplings ...

Page 12: ...r minute e Release trigger See Lubro Control Unit Operator s Manual for more details Torque Reaction The reaction bar ensures all reaction forces are contained so torque reaction is not passed back to the operator Several reaction bar styles are available Fit reaction bar as detailed below Tool Type Reaction Bar Type Fitting Instructions PTM Cranked reaction bar standard Fit reaction bar plate Fig...

Page 13: ... 5 WARNING FAILURE TO OBSERVE THE LIMITATIONS SHOWN IN FIGURE 2 WHEN MODIFYING STANDARD REACTION BARS MAY RESULT IN PREMATURE WEAR OR DAMAGE TO THE TOOL Standard drive square extensions MUST NOT be used as these will cause serious damage to the tool output drive A range of nose extensions is available for applications where access is restricted These are designed to support the final drive correct...

Page 14: ... allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened See Figure 3 PneuTorque Type Torque Reaction Clockwise Counter Clockwise Bi Directional Tools Only Example of PTM tool FIGURE 3 a FIGURE 3 b Example of PTM tool with nose extension for truck bus wheel option FIGURE 3 c FIGURE 3 d WARNING ALWAYS KEEP HANDS CLEAR OF THE REACTION BAR WHEN THE TOOL IS ...

Page 15: ...ves the air pressure required to produce the correct torque output Set the torque output as follows 1 Use the Air Pressure Graph supplied to find the air pressure to achieve the required torque 2 With the tool running adjust the Lubro Control Unit until the correct air pressure is shown on the gauge IMPORTANT THE WRENCH MUST BE FREE RUNNING WHILE ADJUSTING THE AIR PRESSURE TO GIVE THE CORRECT SETT...

Page 16: ... 2 Ensure the Clockwise Counter clockwise selector is correctly set if fitted 3 Rotate the handle into a convenient position relative to the reaction bar Fit the tool onto the fastener to be tightened with the reaction bar adjacent to the reaction point See Figure 5 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the trigger parti...

Page 17: ... be released with the reaction bar adjacent to the reaction point See Figure 6 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the trigger partially to bring the reaction bar into contact with the reaction point 6 Fully press trigger and keep fully pressed until threaded fastener releases TIP If unable to release the fastener incr...

Page 18: ...n data WARNING IF A TOOL IS PURCHASED WITH A DTM FITTED AS A DTM TOOL AND THE USER WANTS TO REMOVE THE MODULE AND USE THE TOOL WITHOUT IT A NEW CALIBRATION IS REQUIRED IN THIS SCENARIO CONTACT NORBAR OR YOUR NORBAR DISTRIBUTOR With the DTM fitted the tool will not operate unless both the trigger on the DTM and the tool trigger are pressed simultaneously As with the tool trigger the DTM trigger mus...

Page 19: ... to the Lubro Control Unit Gearbox Under normal operating conditions it is not necessary to re grease the gearbox The gearbox contains Lubcon Turmogrease Li 802 EP or equivalent good quality grease Silencer The silencer part number 18591 must be changed every 12 months This may be more frequent for high tool usage or dirty environments TIP Change silencer with tool upside down as shown to ensure i...

Page 20: ...m for PTM68 72 80 92 119 or insert new spring pin 6 Connect air supply TIP If the drive square fails continually then seek advice from Norbar or a Norbar distributor Calibration To maintain the PneuTorque accuracy it is recommended the tool is recalibrated at least every 12 months Contact Norbar or a Norbar distributor for more information Cleaning Keep the tool in a clean condition to aid safety ...

Page 21: ...min 18108 900 Nꞏm 660 lbfꞏft 4500 Nꞏm 3300 lbfꞏft 23 rev min 18109 1200 Nꞏm 885 lbfꞏft 6000 Nꞏm 4425 lbfꞏft 15 5 rev min Part Number Dimensions mm Tool Weight kg Reaction Weight kg H W R L F B F B 18100 318 82 60 320 369 3 8 4 1 0 85 18101 318 82 60 320 369 3 8 4 1 0 85 18102 318 85 7 75 361 410 5 8 6 1 0 7 18103 318 85 7 75 361 410 5 8 6 1 0 7 181456 318 85 7 74 5 357 406 5 0 5 3 1 1 180296 318 8...

Page 22: ...1 79 m s with uncertainty K 0 34 m s Sound Pressure Level The sound pressure level is 84 dB A uncertainty K 3dB measured in accordance with BS EN ISO 11148 6 Environment Store in a clean dry environment Machinery Directive In conformance with BSEN 792 6 2000 Hand held non electric power tools Safety requirements Assembly power tools for threaded fasteners Due to continuous improvement all specific...

Page 23: ...anbury Oxfordshire OX16 3JU EU Declaration of Conformity No 0022V3 The object of the declaration PneuTorque PTM PTME Series Stall Tools Model Name Part Number PTM 52 18100 18101 77383 PTM 68 181456 PTM 72 18102 18103 18104 77257 PTM 80 180296 PTM 92 18159 PTM 119 18108 18109 PTME 72 18140 18141 18149 Serial Number All The object of the declaration described above is in conformity with the relevant...

Page 24: ...cross Flats Air Pressure Graph Graph supplied with all stall tools to show the air pressure setting to produce required torque Bi directional Tool capable of Clockwise and Counter clockwise square rotation Calibration Device Torque measurement system to display peak torque using a joint simulator or test fastener Fastener Bolt or stud to be tightened Lubro Control Unit Unit to provide filtering an...

Page 25: ...24 NOTES ...

Page 26: ...ue Tools Ltd 2022 NORBAR TORQUE TOOLS LTD Wildmere Road Banbury Oxfordshire OX16 3JU UNITED KINGDOM Tel 44 0 1295 270333 Email enquiry norbar com For the most up to date version of the Operator s Manual please scan the QR code below www norbar com To find your local Norbar company or distributor please scan the QR code below ...