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Follow the testing method that best describes your installation 
problem.

If the previous tests did not solve the issue, check that the 
equipment is working.

The testing procedures require 
a multimeter, also known as a 
multitester or Volt-Ohm Meter 
(VOM). Refer to the multimeter’s 
instructions for operation.

This document contains testing procedures for the Common 
Maker to determine installation errors and equipment faults.

Equipment: 

Any furnace, boiler, zone controller, zone valves, 

etc, the thermostat is controlling.

Thermostat Cable: 

The cable in the wall that connects the 

thermostat to the equipment. Contains two or more wires.

Thermostat Subbase: 

The component attached to the wall 

that the thermostat fits onto. Contains the connections to the 
thermostat cable wires.

Open Circuit: 

A break in a wire that prevents electricity from 

flowing through it.

Short Circuit: 

An unintended 

connection between two or 
more wires in the thermostat 
cable, or between a wire and 
electrical ground.

Common Terms

Overview

Needed Tools

Installation Testing

Equipment Testing

No Power at Thermostat

Common Maker Test

Equipment Will Not Start

Thermostat Cable Test

Page 2

Page 4-5

Page 3

Page 6

The thermostat is not powering on

Determine if the Common Maker is faulty

The thermostat has power but the equipment will not start

Determine if the thermostat cable is damaged

Common Maker

Troubleshooting

Multimeter

00.0

Ω

V~

V

A

DIGITAL

MULTIMETER

A

C

B

D

Summary of Contents for Common Maker

Page 1: ... Contains two or more wires Thermostat Subbase The component attached to the wall that the thermostat fits onto Contains the connections to the thermostat cable wires Open Circuit A break in a wire that prevents electricity from flowing through it Short Circuit An unintended connection between two or more wires in the thermostat cable or between a wire and electrical ground Common Terms Overview N...

Page 2: ...rned off during installation Ensure it was turned back on Check each wire nut for broken wires Ensure the wire nut is tightened enough stay on when lightly pulled Some equipment may have a control panel cabinet with a door safety switch that disconnects power while the cabinet door is open Ensure the door is closed while testing Check the fuse at the equipment to see if it was blown during install...

Page 3: ...damage to the equipment 3 Connect the Sender s white wire directly to the thermostat R or Rc terminal This should activate the equipment If the equipment activates from this test the thermostat is not functioning properly 4 Using a wire jumper between the two terminals the Receiver s red and white wires are connected to This should start the equipment If the equipment does not start from this test...

Page 4: ...eceiver should close causing the multimeter to read between 0 1Ω Problem The Common Maker and thermostat are installed the thermostat is receiving power and the Equipment Will Not Start section did not resolve the issue This test will determine if there is a fault in the Common Maker It can be tested either at the equipment transformer page 5 or a bench power supply page 6 Testing at Equipment Tra...

Page 5: ...C power supply 3 Connect the Receiver s purple wire to the Sender s purple wire 4 Connect the Sender s white wire to the other side of the 24V AC power supply 5 The relay in the Receiver should close causing the multimeter to read between 0 1Ω If the resistance is not less than 1Ω If the resistance is less than 1Ω but it doesn t work when installed The Common Maker is not working properly It is co...

Page 6: ... multimeter to Resistance Ω At the location of the equipment measure between the two wires in the thermostat cable If the thermostat cable has more than two wires measure the resistance between each combination of two wires The resistance should typically read between 0 5 to 5Ω for each test Problem The Common Maker and thermostat are installed the thermostat is not receiving power and the No Powe...

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