Nortel 8010co, Installation Manual

Page 1: ...Part No 312755 G Rev 00 May 2006 4655 Great America Parkway Santa Clara CA 95054 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis...

Page 2: ...irements for the following international standards EMC Electromagnetic Emissions CISPR 22 Class A EMC Electromagnetic Immunity CISPR 24 Electrical Safety IEC 60950 with CB member national deviations F...

Page 3: ...Dieses ist ein Ger t der Funkst rgrenzwertklasse A In Wohnbereichen k nnen bei Betrieb dieses Ger tes Rundfunkst rungen auftreten in welchen F llen der Benutzer f r entsprechende Gegenma nahmen verant...

Page 4: ...urchase price Software is owned or licensed by Nortel its parent or one of its subsidiaries or affiliates and is copyrighted and licensed not sold Software consists of machine readable instructions it...

Page 5: ...IN CONTRACT TORT OR OTHERWISE INCLUDING NEGLIGENCE ARISING OUT OF YOUR USE OF THE SOFTWARE EVEN IF NORTEL ITS AGENTS OR SUPPLIERS HAVE BEEN ADVISED OF THEIR POSSIBILITY The forgoing limitations of re...

Page 6: ...6 312755 G Rev 00...

Page 7: ...Code 17 Getting Help through a Nortel distributor or reseller 17 Chapter 1 Overview 19 Physical description 19 Front panel 20 Shelf circuit breakers upper and lower shelves 20 Alarm module display pa...

Page 8: ...e BIP 52 Replacing covers 59 Installing shelf alarm cables 61 Verifying the installation 62 Initial power up 63 Verifying the LEDs 63 Powering off the system 64 Chapter 3 Problem solving 67 Interpreti...

Page 9: ...Contents 9 Installing the Breaker Interface Panel for the Ethernet Routing Switch 8010co Chassis Index 81...

Page 10: ...10 Contents 312755 G Rev 00...

Page 11: ...ettings 31 Figure 14 8010co chassis configuration with BIP option 32 Figure 15 Contents of the BIP shipping container 34 Figure 16 Removing the plastic back cover from the BIP 37 Figure 17 Installing...

Page 12: ...nd B 48 VDC input feeds to the BIP 2 of 2 56 Figure 39 Connecting the A B input feed returns 1 of 2 57 Figure 40 Connecting the A B input feed returns 2 of 2 58 Figure 41 Replacing the plastic back co...

Page 13: ...ble 2 DC power requirements 35 Table 3 Single chassis and dual chassis input options 53 Table 4 BIP LEDs and indicators 68 Table 5 Corrective actions 71 Table 6 J1 and J2 shelf alarm connector pin ass...

Page 14: ...14 Tables 312755 G Rev 00...

Page 15: ...how to install the breaker interface panel in an equipment rack connect cables and interpret LEDs It also includes technical specifications for the breaker interface panel For a list of related publi...

Page 16: ...software documentation and product bulletins search the Technical Support Web site and the Nortel Knowledge Base for answers to technical issues bold Courier text Indicates command names and options a...

Page 17: ...ca call 1 800 4NORTEL 1 800 466 7835 Outside North America go to the following Web site to obtain the phone number for your region http www nortel com callus Getting Help from a specialist by using an...

Page 18: ...18 Preface 312755 G Rev 00...

Page 19: ...ere redundant input DC power feeds are connected and routed to one or two 8010co chassis The BIP also provides an alarm module and display panel that monitors system components generates alarms and co...

Page 20: ...aker trips and indicates the fault by lighting the associated circuit breaker s LED red Each of the six circuit breakers is current limited to 30 amperes 80 volts direct current The circuit breakers a...

Page 21: ...ng Switch 8010co Chassis Figure 3 Shelf circuit breakers 10372EA 1 1 Upper shelf LEDs 2 Lower shelf LEDs Front of rack Upper Shelf 1 2 3 1 2 3 Lower Shelf 2 Upper shelf power supplies PS 1 DC DC PS 2...

Page 22: ...arm jumpers are not configured properly see Accessing the alarm module on page 30 This fault condition also lights the MINOR fault indicator see Minor fault description in this table 3 POWER Indicator...

Page 23: ...n manual 5 MAJOR Indicator Red On steady Major fault indicator Indicates that the system hardware or software has identified a serious disruption of service or that an important circuit failure has oc...

Page 24: ...alarm connectors allow you to configure the BIP to control more than one 8010co chassis Note The BIP ships from the factory with default alarm configurations set for a single chassis in the lower shel...

Page 25: ...of the shelf alarm connectors on the BIP and on two 8010co chassis upper and lower shelves Figure 6 Shelf alarm connections upper and lower shelves 1 J1 BIP upper shelf alarm connector 2 J2 BIP lower...

Page 26: ...Configuring multiple BIPs to aggregate office alarms You can also configure one or more standalone BIPs to individually report alarm status to the central office Figure 8 on page 27 3 2 PS Lower Shel...

Page 27: ...8 the power terminal block provides 21 connection blocks for DC input and output feeds 3 2 PS Lower Shelf PS Upper Shelf PS Lower Shelf PS Upper Shelf A B Input Feed Returns 48 VDC A B Input Feeds 1 3...

Page 28: ...d with an overcurrent protection device that limits current to a maximum of 60 A The overcurrent protection device can be any approved standard delay 60 A fuse or circuit breaker with an interrupting...

Page 29: ...PS3 Upper DC PS1 Lower DC PS2 Lower DC PS3 Lower DC PS1 Upper DC PS2 Upper DC PS3 Upper DC PS1 Lower DC PS2 Lower DC PS3 Lower Gnd PS 2 upper Gnd PS 3 upper PS 1 DC DC PS 1 DC DC PS 2 DC DC PS 3 PS 3...

Page 30: ...pers on the alarm module to support that configuration The BIP front panel opens to provide access to the jumpers on the alarm module To open the front panel 1 Using a Phillips screwdriver loosen the...

Page 31: ...the shelf alarm cable for a single chassis in the lower shelf only default setting Monitoring of the upper shelf alarm cable is disabled with jumper J8 by default To enable the BIP to monitor the she...

Page 32: ...le Figure 14 shows a typical configuration using the optional breaker interface panel Figure 14 8010co chassis configuration with BIP option 10420EB 1 Breaker interface panel 2 8010co Chassis upper sh...

Page 33: ...allation on page 62 Preparing to install the breaker interface panel Before begin the installation verify that Your shipment is complete and undamaged You have the cables tools and other equipment tha...

Page 34: ...ter in your area see How to get Help on page 16 Your BIP shipment contains the following items Figure 15 Figure 15 Contents of the BIP shipping container 10369FC 1 Breaker interface panel BIP 2 BIP gr...

Page 35: ...hex wrench You also need a rack that meets the following specifications Heavy duty steel construction Electronics Industries Association EIA standard hole spacing You can install the BIP in the follo...

Page 36: ...ng the BIP hardware installation ensure that you Always install the BIP in the uppermost position in the rack to allow for maximum convection cooling requirements Ground the rack to the same grounding...

Page 37: ...2 screws appropriate for your rack type into each mounting bracket and tighten them Figure 17 Figure 17 Installing the BIP in the rack 4 After the BIP is secured in the rack go to the next section Co...

Page 38: ...e negative lead wire and the ground lead To access the power supplies you may have to remove the bottom front bezel from both the upper shelf and lower shelf 8010co chassis Note This guide does not de...

Page 39: ...ezels if required a Using a Phillips screwdriver loosen the 2 captive screws securing the bezel to the chassis Figure 18 b Pull the top of the bezel forward and then lift the 312096 A bezel from the t...

Page 40: ...e power supplies The chassis can contain up to three power supplies Power supplies reside in bay 1 bay 2 and bay 3 viewed left to right from the front of the chassis Figure 19 Location of power suppli...

Page 41: ...in bay 1 in the lower chassis Figure 20 Figure 20 Loosening the power supply retaining screws 4 Lift the extractor lever to disconnect the power supply from the backplane connector and then pull the...

Page 42: ...Phillips screw and the cover for replacement later Figure 22 Removing the plastic safety cover from the power supply 6 Note the position of the ground stud and of the positive and negative power suppl...

Page 43: ...d in the upper and lower chassis Figure 24 Power supply cables 8 Attach one end of a 90 inch ground cable to the grounding stud on the power supply Use a 7 16 inch hex wrench to fasten the hardware in...

Page 44: ...ower supply cable to the positive terminal on the power supply Figure 26 Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 26 Attaching the positive lead DC 4 1 Two hole cr...

Page 45: ...minal on the power supply Figure 27 Use a 7 16 inch hex wrench to fasten the hardware in the correct order Figure 27 Attaching the negative lead 11 Replace the plastic safety cover on the power supply...

Page 46: ...upply in place c Tighten the two power supply retaining screws Figure 29 Replacing the power supply 13 Perform steps 3 through 12 for each power supply in the system configuration including the upper...

Page 47: ...xample of one set of power supply cables for a power supply that is located in bay 1 of the upper shelf chassis The cables were preassembled with the appropriate crimp lugs Be sure to label the cable...

Page 48: ...To connect the power supply ground cables to the rack grounding strip 1 Locate the rack grounding strip at the back base of the rack Figure 31 2 Attach the lug ends of the power supply ground cables t...

Page 49: ...shelf and lower shelf power supplies 3 Loosen the appropriate power terminal block screw and then insert the cable lead item 1 in Figure 32 Tighten the screw securely Item 2 in Figure 32 shows the ne...

Page 50: ...ate the BIP ground cable see Figure 30 on page 47 10394FA 3 2 PS Lower Shelf PS Upper Shelf PS Lower Shelf PS Upper Shelf A B Input Feed Returns 48 VDC A B Input Feeds 1 3 2 1 3 2 1 3 2 1 A2 A1 B1 B2...

Page 51: ...ching the BIP ground cable 7 Route the other end of the BIP ground cable to the rack grounding strip near the base of the rack see Figure 31 on page 48 Use a 7 16 inch hex wrench to fasten the hardwar...

Page 52: ...ly qualified service personnel are permitted to connect the BIP to the DC power source Warning Ensure that the DC power source is off or disconnected on the remote end before you perform any of the st...

Page 53: ...t options Single chassis input For a single chassis installation always install the chassis in the lower shelf position to stabilize the rack Dual chassis input Non redundant input power A1 A1 and A2...

Page 54: ...sk for assistance from a qualified electrician Figure 36 Locating the A and B 48 VDC input feeds Warning Ensure that the DC power source is off or disconnected on the remote end before you perform any...

Page 55: ...block on the back of the BIP Figure 37 a Loosen the power terminal block screw just enough to insert the cable lead item 1 in Figure 37 b Insert the lead and tighten the screw securely Figure 37 Conne...

Page 56: ...ent of two A feeds and two B feeds to the BIP Note that there is a primary and a secondary A feed as well as a primary and secondary B feed see Figure 35 on page 53 for configuration details 10407FA 3...

Page 57: ...ur available input feed return connections c Insert the lead and tighten the screw securely Figure 39 Connecting the A B input feed returns 1 of 2 Note The total number quantity of Input feed return c...

Page 58: ...gure 40 Connecting the A B input feed returns 2 of 2 8 Go to the next section Replacing covers on page 59 Note Be sure to properly support the cables with cable ties to avoid undue stress to the power...

Page 59: ...all cables are routed properly from under the chassis bays through the rack and up to the BIP power terminal block Check that all tie wraps are secured and give special attention to the cables at the...

Page 60: ...he bezel up and then align the captive screws with the holes in the chassis c Using a Phillips screwdriver tighten the 2 captive screws to secure the bezel to the chassis d Replace the bezel on the se...

Page 61: ...the lower shelf chassis alarm connector on the lower shelf chassis Figure 43 Installing shelf alarm cables Note The BIP ships from the factory with default alarm configurations set for a single chassi...

Page 62: ...upper shelf chassis After successfully installing the shelf alarm cables go to the next section Verifying the installation Verifying the installation This section describes how to verify the BIP hard...

Page 63: ...LED indicates that the shelf alarm cables are installed properly If there is a problem with the shelf alarm cable installation or jumper settings the red shelf alarm cable fault LED turns on 2 Set th...

Page 64: ...their bays 4 Set the six circuit breakers on the BIP front panel to the on position On 5 Set the switches for all power supplies in the upper and lower chassis to the on position On 6 Proceed to Verif...

Page 65: ...Ethernet Routing Switch 8010co Chassis 4 Continue with the installation of the 8010co chassis as described in the appropriate product chassis installation manual Note When you power off the 8010co ch...

Page 66: ...66 Chapter 2 Installation 312755 G Rev 00...

Page 67: ...t can occur with the 8010co chassis and installed components as well as system status during normal operations To become familiar with the various states that the LEDs can exhibit during normal operat...

Page 68: ...iption in this table No alarm is generated when a shelf circuit breaker is manually switched on or off O 2 LED Red On steady Shelf alarm cable fault LED The shelf alarm cables are missing not secured...

Page 69: ...dicates that the system hardware or software has identified a serious disruption of service or that an important circuit failure has occurred Common causes for this type of fault condition include CPU...

Page 70: ...pplies are firmly seated in their bays 4 Set the six circuit breakers on the BIP front panel to the on position On 5 Set the switches for all power supplies in the upper and lower chassis to the on po...

Page 71: ...ion manual A single power supply is faulty Locate and replace the faulty power supply see the appropriate product chassis installation manual The red MAJOR indicator is on steady Two chassis fan trays...

Page 72: ...ted a fault Locate and remove the faulty card See the appropriate product chassis installation manual for replacement and removal of system components A line card is booting and is not yet operational...

Page 73: ...e following topics Environmental next Electrical on page 74 Physical dimensions on page 74 Electromagnetic emissions on page 74 Safety agency certification on page 74 Environmental Parameter Operating...

Page 74: ...Voltage Nominal 48 VDC Input Current Feed Rating 60 A per DC input feed Output Current Feed Rating 30 A per DC output feed Parameter Specifications Height 12 6 cm 4 92 in Width 50 cm 19 5 in Depth 39...

Page 75: ...the following topics Shelf alarm connectors J1 and J2 next Office alarm connectors J3 and J4 on page 77 Standalone office alarm connector J5 on page 79 Shelf alarm connectors J1 and J2 The BIP shelf a...

Page 76: ...tors Table 6 J1 and J2 shelf alarm connector pin assignments Pin Signal Description 1 L ABS Alarm battery supply return 2 VCRIT Visual critical alarm 3 ACRIT Audible critical alarm 4 DISCOUT Indicates...

Page 77: ...RE4B Not used Not used Not used AISALM2 TTB D1A D2B SPARE2A SPARE3B SPARE5A Not used Not used AISALM1 TRA D1B SPARE1A SPARE2B SPARE4A SPARE5B Not used J3 J4 TTA TRB D2A SPARE1B SPARE3A SPARE4B Not use...

Page 78: ...om relay Switches to AISALM1 on aisle alarm Followme activation 11 TTB Voice communication from telephone jacks 12 D1A Data communication from DATA jacks 13 D2B Data communication from DATA jacks 14 S...

Page 79: ...ual NC Minor alarm Visual NC Critical alarm Audible NC Major alarm Audible NC Minor alarm Audible NC External alarm NC Not used Not used Critical alarm Visual COM Major alarm Visual COM Minor alarm Vi...

Page 80: ...External alarm NC External alarm contact 10 Critical alarm Visual COM Visual alarm contact 11 Major alarm Visual COM Visual alarm contact 12 Minor alarm Visual COM Visual alarm contact 13 Critical ala...

Page 81: ...19 technical specifications 73 C cables BIP ground cable connecting 51 chassis power supplies connecting 38 49 DC input power feeds connecting 52 ground cables connecting to rack 48 J1 and J2 shelf a...

Page 82: ...47 connecting cables 38 49 power terminal block 28 problem solving corrective actions 71 interpreting LEDs 67 R requirements 8691omSF CPU 19 23 8691SF CPU 19 23 cooling 36 DC 35 grounding 36 physical...