Novatek VA03ABK, Operation & Maintenance Manual

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Page 2: ...sion from NOVATEK Corporation Making copies of this manual for any purpose other than your own personal use is a violation of the United States copyright laws March 1 2016 issue 1 0 Specifications subject to changes without notice If you have any questions please contact us NOVATEK CORORATION 700 Schell Lane Phoenixville PA 19460 USA www novatekco com Toll Free 866 563 7800 Telephone 1 610 363 780...

Page 3: ...ith flammable or volatile liquids such as kerosene diesel or jet fuel Use only recommended lubricants Keep work area clean uncluttered ventilated and illuminated Keep all electrical connections clear of water or other liquids When applicable Do not operate the machine while flammable or volatile liquids such as gasoline diesel or jet fuel are present Failure to do so can result in explosion When a...

Page 4: ...g models with inside trigger always be sure that the gloves will not prevent the trigger from being released Wear safety shoes hard hat safety goggles gloves dust mask and any other appropr5iate protective clothing while operating the tool Do no indulge in horseplay Distraction can cause accidents Keep hands and fingers away from the throttle lever until it is time to operate the tool Never rest t...

Page 5: ...I SAFETY 6 SECTION III PRIOR TO USE 6 SECTION IV IN USE 8 SECTION V VACUUM CART ACCESSORIES 8 SECTION VI FILTERS HOSES 9 SECTION VII ROUTINE MAINTENANCE 10 CLEANING INSPECTION 11 SECTION VIII SERVICE LAYOUTS 12 SPECIFICATIONS 18 NOVATEK WARRANTY 19 ...

Page 6: ... servicing 2 Do not allow the unit to be used as a conventional Vacuum Cleaner 3 Follow the procedures outlined in this manual for safe and efficient use of the system Use only Novatek s recommended parts and attachments 4 Do no operate with damaged parts If the vacuum system is not working as specified due to misuse return damaged parts or return to a Distribution Service Center for inspection an...

Page 7: ...ions given for the setting up or cleaning changing of filters in this vacuum unit EQUIPMENT SET UP Remove the vacuum unit and all the attachments from the carton Do not use the system until this owner s manual has been read and fully understood Improper use could cause damage to the units or to the special filters employed BACK PACK FRAME CANISTER ASSEMBLY Models VA03ABK VA03EBK The vacuum unit is...

Page 8: ... the canister on a table with the top frame brackets turned to the table edge 2 Make sure the double rubber pads are on the canister under the top brackets and that a rubber pad is on the bottom bracket of the frame 3 Pick up the frame and catch the bottom of the canister with the bottom bracket 4 Pull the frame up towards the canister fitting the two top canister brackets through the second slots...

Page 9: ... Maintenance Manual The collapsible push handle should be repositioned from its packing configuration A to operating configuration F by withdrawing 2 pins B Refer to the following illustration The handle is moved to the operating position by grasping both sides of handle at C The handle is locked into position when forward holes D align with hole in socket casting E and locking pin B is pushed in ...

Page 10: ...e white filter and place aside 3 Mount the disposable two ply filter bag by taking hold of the free ends of the cardboard attached to the paper bag and pulling the cardboard forward over the inlet fitting getting the cardboard as close to the wall of the canister as possible 4 Place the white intermediate filter in position on top of the canister Fold the edge to the outside of the canister overla...

Page 11: ...embled The swivel connector 48 is inserted into the inlet fitting on the stainless steel can 35 and twisted clockwise until the connector snaps in place rivets rest against the slot and on hose connector The vacuum hose is attached to the tool by sliding the vacuum hose cuff end firmly onto the tool vacuum take off tube The VSE is powered by a single compressed air line attached to the ball valve ...

Page 12: ...edia used in this unit DO NOT ATTEMPT TO CLEAN THE PRE FILTER IN ANY WAY DISPOSE OF IN THE SAME MANNER AS DESCRIBED IN THE PRECEDING SECTION Prior to any further cleaning of the canister place a new pre filter onto the H E P A filter Replace the filters into the canister then replace the air Venturi head and clamp in place by engaging the clamp assemblies CLEANING AND INSPECTION Always wear an OSH...

Page 13: ...sket to Venturi 7 VAC3319 Acorn Nut to Dome 8 VAC3318 Hex Nut to Dome 9 VAC3330 Plug Quick Connect Male NPT 10 VAC3331 Street E11 Brass 11 VAC3332 Bulk Head Brass Fittings 12 VAC3333 Internal Small Tubing w Fittings 13 VAC3346 Filter Dryer 14 VAC3348 Nipple Brass 15 VAC3306 T Connector 2 NPT ID Brass 16 VAC3305 Internal Red Hose 3 8 ID w Fittings 17 VAC3335 Pressure Gauge 18 VAC3322 Muffler 19 VAC...

Page 14: ...5 VAC3353 Switch Assembly 6 VAC3354 Strain Relief 7 VAC3355 Upper Dome Assembly 8 VAC3356 16 3 30ft Line Cord 9 VAC3357 Screen 10 VAC3358 Flat Gasket 11 VAC3359 2 HP By Pass Motor 12 VAC3360 Circle Gasket 13 VAC3361 Circle Gasket 14 VAC3362 Push In Cap Plug 15 VAC3363 Outer Cover 16 VAC3364 10 32 x 31 Screw and Washer 17 VAC3365 Motor Hold down Plate 18 VAC3366 Grounding Wire 19 VAC3367 Circle Gas...

Page 15: ...2 VAC3133 HEPA Filter Assembly with Gasket 1 3 VAC3310 Pre Filter 2 per pack 4 VAC3120 Filter Containment Bags 5 per pack 5 VAC3303 Steel Backpack Can 6 VAC3341 Canister Gasket 6 7 VAC3340 Speed Pin 8 VAC3301 Frame w Shoulder Harness 9 VAC3343 Mounting Clip 10 VAC3131 Swivel Connector 11 VAC3337 Retaining Clips 12 VAC71950 Vacuum Hose 1 Crush Proof ...

Page 16: ...ulk Head 1 2 Brass 7 VAC3333 Internal Small Tubing w Fittings 8 VAC3346 Filter Dryer 9 VAC3348 Nipple 1 2 Brass 10 VAC3306 T Connector 2 NPT ID Brass 11 VAC3305 Internal Red Hose 3 8 ID w Fittings 12 VAC3335 Pressure Gauge 13 VAC3322 Muffler 14 VAC3321 Venturi 15 VAC15016 Cover Assembly 16 16 VAC15017 Mounting Plate 17 VAC15018 Screws 18 VAC3314 Screw to Dome 19 VAC15019 Gasket 20 VAC3330 Plug Qui...

Page 17: ...5 VAC3353 Switch Assembly 6 VAC3354 Strain Relief 7 VAC3355 Upper Dome Assembly 8 VAC3356 16 3 30ft Line Cord 9 VAC3357 Screen 10 VAC3358 Flat Gasket 11 VAC3359 2 HP By Pass Motor 12 VAC3360 Circle Gasket 13 VAC3361 Circle Gasket 14 VAC3362 Push In Cap Plug 15 VAC3363 Outer Cover 16 VAC3364 Screw and Washer for Ground Wire 17 VAC3365 Motor Hold down Plate 18 VAC3366 Grounding Wire 19 VAC3367 Circl...

Page 18: ...010 Pre Filter 2 per pack 3 VAC15012 Disposable Bags Pkg 5 4 VAC15520 15 Gallon Recovery Can with Hardware No Wheels 5 VAC3131 Swivel Connector 1 6 VAC71950 Vacuum Hose 1 Crush Proof 7 VAC15514 Push Handle 8 VAC15515 Glide Mobile Dolly 9 VAC15517 Rear Wheel Hub Cap 10 VAC15015 Ball Bearing Caster 11 VAC15519 Fastener Set 12 VAC3338 Drain Valve 13 VAC3337 Retaining Clips ...

Page 19: ...y on the outside the return merchandise authorization number All packages received without any R M A on the outside will be refused by NOVATEK CORPORATION receiving department Warranty claims will only be considered upon adequate proof of date of purchase NOVATEK CORPORATION will at its option REPAIR or REPLACE DEFECTIVE PARTS Repairs or replacements are warranted as above for the remainder of the...