Nugen 7000XTR, Service Manual

Page 1: ...Model 7000XTR Service Manual IMPORTANT Fill in Pertinent Information on Page 3 for Future Reference ...

Page 2: ...formation from a number of suppliers not known at the time of manufacture This product should be installed by a plumbing professional This unit is designed to be installed on potable water systems only This product must be installed in compliance with all state and municipal plumbing and electrical codes Permits may be required at the time of installation If daytime operating pressure exceeds 80 p...

Page 3: ...h Degrees German Degrees PPM Capacity Safety Factor Zero or ______ Volume Override _________ Gallons or M3 Regeneration Day Override Off or Every ______Days Regeneration Time Delayed _________AM PM or ______Immediate Regeneration Cycle Step 1 _ _ _ _ _ _ Regeneration Cycle Step 2 _ _ _ _ _ _ Regeneration Cycle Step 3 _ _ _ _ _ _ Regeneration Cycle Step 4 _ _ _ _ _ _ Regeneration Cycle Step 5 _ _ _...

Page 4: ... iron filter unit ahead of the water softener Location of Softener and Drain Locate the softener close to a clean working drain and connect according to local plumbing codes Bypass Valves Always provide for the installation of a bypass valve if unit is not equipped with one Water Softener Control Valve NOTE This product should be installed by qualified personnel Comply with all plumbing codes when...

Page 5: ...minutes or until the system is free of foreign material usually solder resulting from the installation Close the water tap when water runs clean 9 Make plumbing connections to valve 10 Plug the valve into an approved power source NOTE Make all electrical connections according to codes 11 Place the bypass In Service position Cycle the valve to the Backwash position and let the water flow slowly int...

Page 6: ...service SRV with RGQ Service SRV SRV will display when the unit is in service LED Status Lights Blue LED Illuminates while the unit is in service and no errors exist The unit will always be in service unless a regeneration trigger has occurred green LED light will be displayed Green LED Illuminates when the unit is in Regeneration mode unless an error condition exists Red LED Illuminates when ther...

Page 7: ... Press and hold the Up or Down button for 2 seconds Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust the value Press the Extra Cycle button to return to the normal display screen or after a 5 second timeout NOTE The D button Diagnostic can be pressed to exit without saving Manually Initiating a Regeneration When timer is in service press the Extr...

Page 8: ...power failure and will be restored upon power re application Time is kept during a power failure and time of day is adjusted upon power up as long as power is restored within 12 hours NOTE The time of day on the main display screen will flash for 5 minutes when there has been a power outage The flashing of the time of day can be stopped by pressing any button on the display Regeneration Day Overri...

Page 9: ...to the main display screen press the Up and Down buttons at the same time for 5 seconds CAUTION Before entering Master Programming please contact your local professional water dealer NOTE Depending on current option settings some displays cannot be viewed or set To Set Time of Day Press and hold the Up or Down buttons for 2 seconds Press the Shift button to select the digit you want to modify ...

Page 10: ...Master Programming Mode Flow Chart CAUTION Before entering Master Programming please contact your local professional water dealer NOTE Depending on current option settings some displays cannot be viewed or set ...

Page 11: ...Master Programming Mode Flow Chart CAUTION Before entering Master Programming please contact your local professional water dealer NOTE Depending on current option settings some displays cannot be viewed or set ...

Page 12: ...re entering Master Programming please contact your local professional water dealer NOTE Depending on current option settings some displays cannot be viewed or set CAUTION Before entering Master Programming please contact your local professional water dealer ...

Page 13: ...ving press the Diagnostic button NOTE If no keypad activity is made for 5 minutes while in the Master Programming Mode or if there is a power failure no changes will be made and the unit will go back to the main display screen Resets Soft Reset Press and hold the Up and Down buttons for 25 seconds until 12 00PM or 12 00HR appears This resets all parameters except for the flow meter totalizer volum...

Page 14: ...ss the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Feed Water Hardness This program step is used to set the feed water hardness The system will automatically calculate volume remaining based on the unit capacity capacity safety factor and feed water hardness entered Press the Shift button to select the digit you...

Page 15: ...s value Press the Extra Cycle button Regeneration Day Override This program step sets the maximum amount of time in days the unit can be in service without a regeneration Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Regeneration Time This program step sets the time of day for the regeneration to occur i...

Page 16: ... the first regeneration cycle The second display sets the output turn off time referenced again to the start of the first regeneration cycle An OFF setting cancels this setting All settings are in minutes and output timing is synchronized with regeneration cycle timing Start Time Any time during regeneration End Time At start time and anytime during the regeneration cycle b Chemical Pump Auxiliary...

Page 17: ...elect the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button Pulses per Gallon Liter This program step sets the pulses per gallon liter for generic flow meters Press the Shift button to select the digit you want to modify Press the Up or Down buttons to adjust this value Press the Extra Cycle button End of Master Programming Mode 13 14 15 16 CAU...

Page 18: ...on to proceed to the next step NOTE Feed Water Hardness will not be shown in Volume Override or Time Clock system types Set Regeneration Day Override To turn on and set the days press the Down button Press the Shift Up and Down buttons to move the cursor and change the value of the numbers Press the Extra Cycle button to proceed to the next step Regeneration Time Press the Shift Up and Down button...

Page 19: ...e button once per display until all displays are viewed and the normal display screen appears Press and release the D button during this mode to exit the Diagnostic Mode Depending on current option settings some displays cannot be viewed 1 2 3 4 NOTE Depending on current option settings some displays cannot be viewed or set ...

Page 20: ... button Peak Flow Rate This program step displays the peak flow rate 1 minute average since the last regeneration Press the Extra Cycle button Totalizer This program step displays the total volume of treated water that passes through the meter Reset to zero by holding the Up and Down buttons for five seconds while in the totalizer screen Press the Extra Cycle button Hours Between Last Two Regenera...

Page 21: ...Page 21 Notes ...

Page 22: ...Page 22 Power Head Assembly 61501 7000XT_REVA ...

Page 23: ... Main 7 1 40704 Cam Brine Downflow 8 1 40979 Plate Lower Support 9 1 61635 01 Cover Assy 7000 II Black 1 61634 01 Cover Assy 7000 II Gray 10 1 40980 Backplate 7000 11 4 13602 Screw Phil Rd Hd 6 32 x 5 16 12 1 12473 Screw Hex Wsh 10 24 x 5 8 13 2 11805 Scerw Rd Hd 4 40 x 5 8 Type 1 14 1 40981 Transformer US 24V 9 6VA 7000 15 1 19791 01 Meter Cable Assy Turbine SE 16 1 41122 O ring 007 17 1 40960 03...

Page 24: ...on Assy 7000 Softener D F 28GPM 61452 20 Piston Assy 7000 Filter 35GPM 3 3 40576 Clip H Plastic 7000 4 1 61438 Seal Spacer Kit 7000 D F 5 1 60016 01 Brine Valve Assy 7000 560CD 6 1 40577 Turbine Meter Assy 7000 7 1 61XXX Injector Assy 7000 Part Number Injector Number 61454 000 000 61454 00 00 61454 0 0 61454 1 1 61454 2 2 61454 3 3 61454 4 4 61454 5 5 61500 7000EXP_REVC ...

Page 25: ...5 60 3 4 6 0 61455 70 3 4 7 0 11 1 13303 01 O ring 021 560CD 12 2 13302 01 O ring 014 560CD 13 1 40946 Clip Brine Retaining 14 1 40945 Clip Drain Retaining 15 1 40950 Screen Injector 7000 16 1 40951 O ring 220 17 1 18280 Collector Top 1 x 011 Gray 18 1 61419 Kit 1 05 Distributor Adapter 19 1 19054 O ring 124 20 1 18303 01 O ring 336 560CD 23 1 61XXX DLFC Kits Part Number DLFC Size GPM 61456 00 1 B...

Page 26: ...ip 2 2 40563 01 Connector Assy 1 NPT w O ring 40563 11 Connector Assy 1 BSP w O ring 40565 01 Connector Assy 1 1 4 NPT w O ring 40565 11 Connector Assy 1 1 4 BSP w O ring 3 2 41242 01 Connector Assy 1 1 4 Sweat w O ring 41243 01 Connector Assy 1 1 4 1 1 2 Sweat w O ring 4 2 40576 Clip H Plastic 7000 5 1 40951 O ring 220 Not Shown 1 61462 By Pass Service Kit 7000 Includes all internal parts for 700...

Page 27: ...Page 27 2310 Safety Brine Valve Item No Quantity Part No Description 1 1 60014 Safety Brine Valve Assy 2310 2 1 60068 Float Assy 2310 w 30 Rod 3 1 60002 Air Check 500 42112_REVA ...

Page 28: ...age has occurred Either wait 5 minutes for blinking to stop or press any key on the keypad B Unit not responding after going into regeneration B Verify the unit is configured correctly ex wiring valve type Perform a Master Reset by holding the Shift button and cycling power Check and verify the choices selected in Master Programming Mode C Unit displays ERROR CODE REPLACE UNIT corrupted UAP C Cont...

Page 29: ...nk is required F Leak at distributor tube F Make sure distributor tube is not cracked Check O ring and tube pilot G Internal valve leak G Replace seals and spacers and or piston 3 Unit used too much salt A Improper salt setting A Check salt usage and salt setting B Excessive water in brine tank B See problem 7 4 Loss of water pressure A Iron buildup in line to water conditioner A Clean line to wat...

Page 30: ...Determine if switch or timer is faulty and replace it or replace complete power head 10 Drain flows continuously A Valve is not programming correctly A Check timer program and positioning of control Replace power head assembly if not positioning properly B Foreign material in control B Remove power head assembly and inspect bore Remove foreign material and check control in various regeneration pos...

Page 31: ...Page 31 Water Conditioner Flow Diagrams In Service Position Backwash Position 40988_REVA 41121_REVA 40988_REVA 41121_REVA ...

Page 32: ...Page 32 Water Conditioner Flow Diagrams Brine Position Slow Rinse Position 40988_REVA 41121_REVA 40988_REVA 41121_REVA ...

Page 33: ...Page 33 Water Conditioner Flow Diagrams Rapid Rinse Position 40988_REVA 41121_REVA Second Backwash Position 40988_REVA 41121_REVA ...

Page 34: ...Page 34 Brine Tank Refill Position 40988_REVA 41121_REVA Water Conditioner Flow Diagrams ...

Page 35: ...ise to the position shown in the illustration above 3 Slightly pull the two tabs outward and push the gearbox slightly upward to remove 4 When returning the valve to service after powerhead disassembly manually step valve through regeneration using the extra cycle button until the valve is in service 42554_REVA 40988_REVA ...

Page 36: ... circuit board align notches on left side of board with flexible finger on power head Apply pressure to left while rotating the board back 2 When all the way down snap the circuit board into place under the notches on the right 42554_REVA 42554_REVA ...

Page 37: ...the transformer cable to the transformer connector on the circuit board 3 Connect the meter cable to the meter cable connector on the circuit board 4 Connect the meter cable sensor end to the opening on the valve body 5 Thread the meter cable and power cable along the path shown in the above illustration 6 Insert screw to secure circuit board 42554_REVA ...

Page 38: ...Page 38 Dimensional Drawings 61500 7000XTR LNE_REVA ...

Page 39: ...Page 39 Meter Flow Data TR18753 Softener TR18688 Filter 41140 02_REVA ...

Page 40: ...Page 40 Injector Flow Data TR18755_REVB ...

Page 41: ...Page 41 Notes ...

Page 42: ...Page 42 Notes ...

Page 43: ...Page 43 Notes ...

Page 44: ...P N 42484 Rev A ...