Nussbaum HF 3S 8000, Operating Manual

Page 1: ...POWER LIFT HF 3S 8000 Serial No Made in Germany Operating manual Inspection book including spare parts list Version USA Manual date 13 01 2020 OPI POWER LIFT HF 3S 8000 V1 0 EN ...

Page 2: ...2 OPI POWER LIFT HF 3S 8000 V1 0 EN ...

Page 3: ...raulic plan 16 3 5 Electrical circuit diagram 17 4 Installation 23 5 Operating manual 23 5 1 Positioning the vehicle 23 5 2 Lifting the vehicle 24 5 3 Lift synchronization 25 5 4 Lowering the vehicle 25 6 Behaviour in cases of error 25 6 1 Emergency discharge 26 6 2 Moving onto an obstacle 27 7 Maintenance and care of the lift 27 7 1 Maintenance plan 28 7 2 Cleaning the lift 33 7 3 Checking the st...

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Page 5: ... ST 17 ANSI ALOIM 2008 R2013 Amer ican National Standard for Automotive Lifts Safety Requirement for Operation Inspection and Main tenance ALI WL Series ALI Uniform Warning Label Decals Placards and in case of frame engaging lifts ALI LP GUIDE Vehicle Lifting Points Quick Refer ence Guide for Frame Engaging Lifts and SAE J2184 Vehicle Lifting Points for Service Garage Lifting The Owner Employer sh...

Page 6: ...n all arms The Lift must not be installed in a hazardous loca tion or in washing bays The Lift must be checked by a service technician after initial installation and after repairs or chang es have been made to the Lift The operating and maintenance instructions must be followed while working with the Lift Pre check low clearance or specially equipped vehicles for ample clearance to avoid damage to...

Page 7: ...ain switch has been turned off and secured and the operating lever is additionally secured against unauthorised use Save these instructions 1 6 Safety devices Nussbaum has designed several saftety features into each Lift to ensure safe and efficient opera tions under a variety of conditions Warranties will be voided and dangerous working conditions exist if any of the listed devices are altered or...

Page 8: ...trained operator only Authorized personnel only in lift area CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION Use vehicle manufacturer s lift points Always use safety stands when removing or installing heavy components Use height extenders when necessary to ensure good contact Auxiliary adapters may reduce load capacity WARNING WARNING WARNING WARNING WARNING WARNING Clear area if vehicle is in dan...

Page 9: ...ve the completed forms in the inspection book The lift master forms must record changes to the construction or changes to set up location 1 9 Set up and test the lift Safety relevant work on the lift and safety inspec tions may only be done by personnel specifically trained to carry it out They are designated in gen eral and in this documentation as technical experts and specialists competent peop...

Page 10: ... e g plug to on site power supply An on site electrical connection between the lift and the power supply is to be done by a qualified electrician see details in the electrical plan The operating company confirms proper lift set up has read and will comply with all information contained in this operating manual and inspection book and will keep this document accessible to trained operators at all t...

Page 11: ...__________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ _________________________ Date Name Signature _________________________ _____________________________________________ ___________________...

Page 12: ...y a technical expert are required before recommissioning date type of change technical expert signature ______________________________________________________________________________________________________ ______________________________________________________________________________________________________ Name address of technical expert _________________________________________________ _______...

Page 13: ...site connection 1 N PE 230 V 60 Hz with 16 A fuses slow according to VDE regulations 3 2 Safety devices Over pressure valve Hydraulic system fuse against over pressure Check valve Secure the vehicle against unauthorised lower ing Main switch with curtain lock device Fuse to prevent unauthorised use Two independent cylinder systems each with a command follow system Secure against unauthorized lower...

Page 14: ...e operating column Betonqualitaet min C20 25 normal bewehrt quality of concrete C20 25 normal armouring Bauseits an der Bediensaeule bereitstellen Netzanschluss 1PH N PE 230V 60Hz Absicherung 16 Ampere traege Kabellaenge ca 2m 5x2 5mm Druckluft für Energieset lichte Weite 6mm 6 10 bar Prepared by customer at the operating column power supply 1PH N PE 230V 60Hz fuse 16 Ampere time lag cable approx ...

Page 15: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 15 Clearance around the lift 2 0 20 2 0 20 recommended clearance around the lift 6 recommended clearance above the lift if there is no specification in the datasheet ...

Page 16: ...l min M P T 0 1 P 1 0 1 BOSCH USA AC UNIT 1 0 000JL21150 SB15 JL NT BLOCK CPL 1 1 155211 PRESSURE RELIEF VALVE 1 2 982602 SB LOWERING BRAKE 10L MIN 1 3 117874 CLOSING SCREW 1 4 974820 BALL VALVE 1 5 983700 CHECK VALVE 1 6 LINE BREAK SAFETY DEVICE K1 230SLNT02840 CYLINDER COMMAND SIDE OPERATING SIDE K2 230SLNT02820 CYLINDER COMMAND SIDE OPERATING SIDE F1 230SLNT02830 CYLINDER DOWNSTREAM SIDE F2 230...

Page 17: ...our knowledge No guarantee is made for the accuracy of enclosed circuit diagrams and switch plans contained in this document This is particularly relevant for switches that were completed by us according to third party plans This was done by us from purchaser provided manufacturer documentation Functional test of switch systems Circuit diagrams are not standard documents When checking the control ...

Page 18: ...18 OPI POWER LIFT HF 3S 8000 V1 0 EN ...

Page 19: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 19 ...

Page 20: ...20 OPI POWER LIFT HF 3S 8000 V1 0 EN ...

Page 21: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 21 ...

Page 22: ...G7L P7LF 06D OMRON 995926 12 K1 1 POWER RELAY 24 VDC G7L 1A T 24VDC OMRON 995927 13 S3 1 PUSH BUTTON D22 MM WITHOUT INSERT SIGN LPXB0 LOVATO ELECTRIC 996883 14 S3 1 PUSH PLATE START 22 MM LPXB103 LOVATO ELECTRIC 996886 15 S3 1 CONTACT ELEMENT 1Ö 22MM LPXC01 LOVATO ELECTRIC 996881 16 S3 1 CONTACT ELEMENT 1S 22MM LPXC10 LOVATO ELECTRIC 996885 17 S3 1 FASTENING BASE D22 MM LPXAU120 LOVATO ELECTRIC 99...

Page 23: ... The installer has to return the instructional materials furnished with the lift back to the owner Shiping parts list POS ITEM NAMES ITEM CODES QUANTITY LOCATION 1 COLUMN MASTER WITH LIFTING 1 BOX CARRIAGE CYLINDERS POWER UNIT 2 COLUMN SLAVE WITH LIFTING 1 BOX CARRIAGE CYLINDERS 3A OTTO LIFTING ARM OPERATOR SIDE LONG 235HLNT08001 1 BOX 3B OTTO LIFTING ARM OPPOSITE SIDE LONG 235HLNT08002 1 BOX 3C L...

Page 24: ... hazardous area of the lift 5 2 Lifting the vehicle Lift the vehicle until the wheels are off the ground Push the operating lever forwards v Lift see figure 4 If the wheels are not blocked interrupt the lifting process and check for proper seating of the car rier plate Similarly check whether the lifting arm blocks are ratcheted in Otherwise lower the lift and reposition the vehicle After each set...

Page 25: ...cking and any corresponding jolt during lowering The lowering speed can be varied seamlessly Once the lift is in the lowest position push the lift ing arms to the start position Lifting arm start position Once the lift is in the lowest position swing out the lifting arms to the start position Move the vehicle out of the lift 6 Behaviour in cases of error Defective operational readiness of the lift...

Page 26: ...y discharge An emergency discharge is an ac cess into the lift controls and may only be done by experienced specialists The emergency discharge must be done in the following described se quence otherwise it can lead to damage and hazard to life and limb People may not stand in the hazard ous area around the lift 9 21 9 Operating lever 012 21 Emergency discharge valve 22 Preparation Loosen and remo...

Page 27: ... object dam age during maintenance and repair work Value is placed on long lifetimes and safety in the development and production of Nussbaum prod ucts To guarantee the safety of the operator prod uct reliability low running costs keep the warranty and also the long lifetime of the product proper set up and operation is just as important as regular maintenance and sufficient care Our platforms ful...

Page 28: ...stickers and warning information are to be cleaned and exchanged if damaged Daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 Lift owner employer Check the foot bumper for condition and function Ex change if damaged Daily 1 12 11 10 9 8 7 6 5 4 3 2 365 x 12 Lift owner employer The rubber acceptance plate is to be checked for wear and replaced if necessary Every 3 months 1 12 11 10 9 8 7 6 5 4 3 2 4 x 12 L...

Page 29: ...s may not be completely tightened otherwise the ease of run ning of the Mini Max mechanism is no longer guar anteed 3 Clean and spray this frictional surface Penetrating oil similar to Top 2000 from Autol 4 Check the safety plate for damage and exchange if required Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel Check all fastening screws and anchors with a torque wrench Fast...

Page 30: ...Annually 1 12 11 10 9 8 7 6 5 4 3 2 1 x 12 Trained ser vice personnel Check the paint Check the powder coating and improve if required Damage by external influences is to be treated im mediately after detection If these points are not treated infiltration of deposits of all kinds can cause wide ranging and permanent damage These points are to be lightly sanded 120 grit cleaned and degreased Afterw...

Page 31: ...s and maintenance The oil is used if it has a milky colour or if the hydraulic oil smells unpleasantly To change oil lower the lift is to its lowest position then suction the oil out of the oil container and replace the contents The manufacturer recommends high quality clean hydraulic oil The required oil volume and type is to be taken from the technical data After filling 18 the hydraulic oil mus...

Page 32: ...ering of the mounting fixture The lifetime has been exceeded Repair of the hose line using the implemented hose mounting fixture is not permitted Extending the replacement intervals given in the guideline is possible if the inspection for safe work con dition is done in adjusted shortened time frames if re quired and by competent personnel If there is an extension of the replacement interval no si...

Page 33: ...ontract partner Set up is to be done according to the assembly instructions A standard lift may not be set up in explosion en dangered spaces or wash halls Before setting up ensure or make a sufficient foundation A level set up space is to be done in all cases where open air and enclosed foundations where frost is expected must have a frost depth thick ness An on site standard electrical connectio...

Page 34: ... plates Clean the bore holes by blowing them out with air Insert safety anchors into the holes The manufacturer recommends e g Hilt injection anchors or similar anchors from other manufac turers with approval and in compliance with their specifications Before anchoring the lift check whether the con crete is of quality C20 25 up to the finishing level of the completed floor In this case determine ...

Page 35: ...he cross connection fastened to the operating col umn upwards and fasten to the opposite side The hydraulic lines are placed in the cross con nection 5 Guide the lines from above into the riser of the opposite side and connect to the colour marked positions 6 Fasten the extension using the long screws after the tensioning plate A has been placed A 8 1 3 Retrofitting the riser extension Extension E...

Page 36: ...ning plate A has been placed A 5 Fasten the cover 6 Remove existing hydraulic lines Do not remove colour markings 7 Loosen and turn the T piece and bracket visible in the figure Exchange the supplied hydraulic hoses 1 Place yellow and white on the top of the operat ing column 2 Attach red directly to the unit 3 Connect blue to K1 of the operating column 4 Cut the cover panel to length and mount ...

Page 37: ...ely removed first Afterwards lower the lift to its lowest position Pull the operating lever 9 and hold it until the lifting arm is completely lowered The oil level should be approx 30 40 mm be low the oil fill opening Do not fill the oil tank up to the upper edge as otherwise during lowering the oil return line can pull oil out of the line and afterwards result in a very slow lifting at the up per...

Page 38: ...o that the lifting arms can be moved more easily Position of the setting screws 8 3 1 Control of the self locking nuts After the assembly the self locking nuts have to be checked The threads of the piston rod must pro trude from the nuts see drawing Self locking nuts 8 4 Commissioning i Before commissioning a single safety inspection must be done use the Single Safety Inspection form If the lift s...

Page 39: ...e side and seal them off with blind stoppers Only loosen cross beams on one side and fold them under along with the hydraulic lines Securely fix the beam to the columns Suction off hydraulic oil Loosen the anchor fastenings Carefully transport the lift column using appropri ate auxiliary means e g crane forklift etc to the new assembly location Assemble the lift according to the procedure during a...

Page 40: ...Order No 972230 drilling depth mm td 230 min anchorage depth mm hef 100 thickness of concrete mm c see current foundation diagram drawing diameter of bore mm d0 18 thickness of the lift piece mm tfix 0 100 turníng moment Nm MD 80 Total length mm I 230 Thread M M12 piece number a 4 b 8 c 10 d 12 e 16 f 20 g 14 It is possible to use equivalent safety dowels with license of other manufacturer but obs...

Page 41: ...ng depth mm ho 108 min anchorage depth mm hef 108 thickness of concrete mm Hmin min 138 diameter of bore mm d0 14 thickness of the lift piece mm tfix max 19 turníng moment Nm Tinst 40 Total length mm I 150 Thread M 12 piece number a 4 b 8 c 10 d 12 e 14 f 16 g 28 Observe necessarily the installation description of the dowel manufacturer Use longer dowels with version with floor pave ment and tiles...

Page 42: ... inspection form i Single and regular safety inspections must be done by a specialist It is recommended to do maintenance at the same time i After a change in construction for example changing the load carrying capacity or chang ing the lifting height and after significant mainte nance on load carrying parts e g welding work inspection by a technical expert is required ex traordinary safety inspec...

Page 43: ...n lifting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _____________...

Page 44: ...lifting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _______________...

Page 45: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 46: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 47: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 48: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 49: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 50: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 51: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 52: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 53: ...fting arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _________________...

Page 54: ...g arm movement ________________________________ Condition safety plate on Mini Max ________________________________ Condition function of Mini Max lifting arm ________________________________ Condition of cross beam ________________________________ Cylinder condition ________________________________ Condition wiper cylinder ________________________________ Condition of covers _____________________...

Page 55: ...Made in Germany POWER LIFT HF 3S 8000 Made in Germany Spare parts list ...

Page 56: ...56 OPI POWER LIFT HF 3S 8000 V1 0 EN Cylinder operator side 1 240HLNT02550 CYLINDER FOLLOW ASSY 2 240HLNT02540 CYLINDER COM ASSY 3 230SLNT02819 GROOVE NUT 4 230SLNT22821 ANTI TWIST SAFETY ...

Page 57: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 57 Opposite side cylinder 1 240HLNT02550 CYLINDER FOLLOW ASSY 2 240HLNT02540 CYLINDER COM ASSY 3 230SLNT02819 GROOVE NUT 4 230SLNT22818 ANTI TWIST SAFETY ...

Page 58: ...58 OPI POWER LIFT HF 3S 8000 V1 0 EN Operator side column complete 230HLNT25001_1 23 03 2018 2 1 3 4 5 6 7 8 9 10 11 12 13 14 15 ...

Page 59: ...3 9934 M10 HEXAGONAL NUT 4 9125_1 A10_5 WASHER 5 9125_1 A5_3 WASHER 6 97991 M5X12 COUNTERSUNK SCREW 7 97991 M5X16 COUNTERSUNK SCREW 8 9912 M5X10 CYLINDER SCREW 9 9912 M6X10 CYLINDER SCREW 10 240SL09008 COVER PANEL 11 230SLH09045 COVER HOOD 12 230SLH09048 COVER HOOD 13 230SLNT05008 LIFT RAILS 14 970010 ROSETTE 15 970721 CLOSING STOPPER ...

Page 60: ... M10 HEXAGONAL NUT 4 9125_1 A10_5 WASHER 5 9125_1 A5_3 WASHER 6 97991 M5X12 COUNTERSUNK SCREW 7 97991 M5X16 COUNTERSUNK SCREW 8 97991 M5X8 COUNTERSUNK SCREW 9 9912 M5X10 CYLINDER SCREW 10 9912 M6X10 CYLINDER SCREW 11 225SL09021 COVER PANEL FOR E SET 12 240SL09008 COVER PANEL 13 230SLH09047 COVER HOOD 14 230SLH09048 COVER HOOD 15 230SLNT05008 LIFT RAILS 16 970010 ROSETTE 17 970721 CLOSING STOPPER ...

Page 61: ...POWER LIFT HF 3S 8000 V1 0 EN 61 Universal unit 1 240HLNT21560 CASE ASSY 2 240 HLNT01582 HOOD USA ASSY 3 000STA11580 LEVER ASSY 4 240HLNT01580 HYDRAULIC PLUG IN UNIT ASSY 5 240SLK01100 BOSCH UNIT USA LEVER ...

Page 62: ...3 OPERATING SIDE LATCH HOLDER WELDED PART 3 00MNG603160 MAGNET NG6 4 9985 M4 HEXAGONAL NUT DIN985 5 240HLNTK05429 LATCH BOLT 6 240HLNTK05425 RATCHET SLIDER 7 9SEM08X012ZN FLANGED BUTTON HEAD SCREW 8 97380M03X06ZN FILLISTER HEAD SCREW 9 9988D012X018X1PS SHIM RING 10 96799_10ZN LOCKING WASHER 11 9912M4X20ZN CYLINDER SCREW ...

Page 63: ...3 OPPOSITE SIDE LATCH HOLDER WELDED PART 3 00MNG603160 MAGNET NG6 4 9985 M4 HEXAGONAL NUT DIN985 5 240HLNTK05429 LATCH BOLT 6 240HLNTK05425 RATCHET SLIDER 7 9SEM08X012ZN FLANGED BUTTON HEAD SCREW 8 97380M03X06ZN FILLISTER HEAD SCREW 9 9988D012X018X1PS SHIM RING 10 96799_10ZN LOCKING WASHER 11 9912M4X20ZN CYLINDER SCREW ...

Page 64: ...934 M5 HEXAGONAL NUT 6 9934 M6 HEXAGONAL NUT 7 9982 M10 HEXAGONAL NUT 8 9931_1 M10X45 HEXAGONAL SCREW 9 97991 M5X16 COUNTERSUNK SCREW 10 97991 M6X16 COUNTERSUNK SCREW 11 97346 3X20 FRICTION BOLT 12 97984 M10X20 CYLINDER SCREW 13 DFD 222SL01ZN PRESSURE SPRING 155MM 14 225SL06033 SLIDING PIECE 15 225SL06036 SLIDING PIECE 16 225SL06038 SLIDING PIECE 17 230SLH06033 SLIDING PIECE 18 225SL06103S1 RUBBER...

Page 65: ...34 M5 HEXAGONAL NUT 6 9934 M6 HEXAGONAL NUT 7 9982 M10 HEXAGONAL NUT 8 9931_1 M10X45 HEXAGONAL SCREW 9 97991 M5X16 COUNTERSUNK SCREW 10 97991 M6X16 COUNTERSUNK SCREW 11 97346 3X20 FRICTION BOLT 12 97984 M10X20 CYLINDER SCREW 13 DFD 222SL01ZN PRESSURE SPRING 155MM 14 225SL06033 SLIDING PIECE 15 225SL06036 SLIDING PIECE 16 225SL06038 SLIDING PIECE 17 230SLH06033 SLIDING PIECE 18 225SL06103S1 RUBBER ...

Page 66: ...66 OPI POWER LIFT HF 3S 8000 V1 0 EN Universal control with circuit board 000STA03600_1 29 05 2018 ...

Page 67: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 67 Lifting arms 235SLNT08300_1 01 07 2014 1 232SL08210 T4 ARM SHORT 2 235SLNT08001 LONG LIFTING ARM 3 235SLNT08010 LONG LIFTING ARM ...

Page 68: ...00 V1 0 EN Lifting arms 235SL08000_1 23 10 2019 1 235SL08051 OPERATING SIDE LIFTING ARM SHORT 2 235SL08052 OPPOSITE SIDE LIFTING ARM SHORT 3 235SL08002 OPERATING SIDE LIFTING ARM LONG 4 235SL08001 OPPOSITE SIDE LIFTING ARM LONG ...

Page 69: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 69 Lifting arms 240HLNT08000_2 18 07 2018 1 232NSTL28038 T4 ARM SHORT 2 240SPL08001 OPERATING SIDE LONG LIFTING ARM 3 240SPL08002 OPPOSITE SIDE LONG LIFTING ARM ...

Page 70: ...g arms 235HLNT08200_1 21 03 2019 1 235HLNT08001 OPERATING SIDE LIFTING ARM DG MM FLAT VERSION 2 235HLNT08002 OPPOSITE SIDE LIFTING ARM DG MM FLAT VERSION 3 235SL08051 OPERATING SIDE LIFTING ARM SHORT 4 235SL08052 OPPOSITE SIDE LIFTING ARM SHORT ...

Page 71: ...OPI POWER LIFT HF 3S 8000 V1 0 EN 71 ...

Page 72: ...932 Jordache Court Gastonia NC 28052 www nussbaum usa com E Mail warranty nussbaum usa com Fax 1 704 864 2476 Service Hotline International 49180 5288911 OPI POWER LIFT HF 3S 8000 V1 0 EN_012020 Artikelnummer 975537 Dealer address phone ...