O’Donnel Racing Z01B-SG, Assembly Instructions Manual

Page 1: ...TM ASSEMBLY INSTRUCTIONS ...

Page 2: ...ame his custom designed and machined aluminum cooling heads for the on road racing scene Finding another void in the industry he also began producing custom tuned pipes to better utilize all of the power these nitro burning monsters could produce The efforts of O Donnell did not go overlooked Some of the major R C manufacturers went to O Donnell Manufacturing to have their trick aluminum parts mac...

Page 3: ...s on the fuel container Keep fuel out of the reach of children Model engine fuel is flammable and when ignited has a flame that is difficult to see Avoid sparks flames smoking or any other ignition source when fuel is near The engine emits harmful fumes just like real vehicles Do not operate this model indoors Avoidrunningthebuggyincoldweather Theplasticandmetalparts can become brittle at low temp...

Page 4: ...4 4 4 v REQUIRED ACCESSORIES Servo High Torque Steering Servo 5 Cell Receiver Hump Pack Tire Inserts Header Pipe Tires Engine Receiver Transmitter ...

Page 5: ...re Glue Diff Shock Air Filter Oils Hobby Knife 164 123 Reamers See page 3 for purchasing info Fuel Bottle Body Scissors Fuel 4 Way Wrench Clutch Tool Glow Plug and spares Needle Nose Pliers Flywheel Wrench Glow Plug Ignitor 1 5mm Hex Wrench 2 0mm Hex Wrench 2 5mm Hex Wrench ...

Page 6: ... light film of grease on the shaft of all outdrives and inside the metal bushings in the diff housings Front Rear x2 Center x1 Apply a small amount of included grease to the O ring before installing This will help prevent damage to the O ring when installing the drive joint 8x16mm Bearing Satellite Backing Washer x3 Diff Outdrive O Ring x3 Sun Backing Washer x3 x12 Slide the pin in place using nee...

Page 7: ...diff housing and the housing is properly sealed 1 2 3 4 Make sure the bearing is fully seated on the gear Front Rear x2 Center Apply a small amount of the included grease to the O ring before installing This will help prevent damage to the O ring when installing the drive joint D I F F O I L D I F F O I L 3x12mm FH Screw 8x16mm Bearing x3 Diff Outdrive O Ring x3 Sun Backing Washer x3 x12 Grease Gr...

Page 8: ...e Pad Bolt 3x6mm FH 4x12mm FH 4x12mm FH x2 x4 x4 Front Line up brake disc notch 16 75mm 2 2 IMPORTANT IMPORTANT The grooves for the diff bearings face inward Make sure the brake disc guides are interlocked with the diff mounts before installing IMPORTANT IMPORTANT Brake pad bolt adjustment must be correct ...

Page 9: ...the rear brake actuator after installing the upper plate Secure with 3mm set screw The angled side of the brake actuator faces the brake plate Front IMPORTANT IMPORTANT Mount the fuel filter mount to the center upper brace before installing the center upper brace to the center diff mounts Long Short Threadlock Threadlock 3x35mm BH Screw 5x8mm Flanged Bearing 3x4mm Set Screw 3x8mm BH Screw x4 x2 x2...

Page 10: ...r IMPORTANT IMPORTANT The suspension arms must move freely on the hinge pins Use a 164 reamer for the inner suspension arm holes See Page 3 for reamer ordering information Make sure the bearings are fully seated in the case Threadlock Grease Grease 4x16mm FH 3x14mm FH 4x16mm FH Screw x2 8x16mm Bearing x2 5x5mm Set Screw x1 3x14mm FH Screw x2 4x16mm BH Screw x2 Diff Shim Silver x2 Diff Shim Gold x2...

Page 11: ...autiously it could cause the CVA to bind Note Wheel bearing shim is the same as the pinion shaft shim and is included in Bag 3 Secure the axle pin in the drive hub using the 5mm set screw T h r e a d l o c k Threadlock 3x12mm FH 3x14mm BH 3x14mm BH 4x4mm SS 4x14mm FH 4x14mm FH 4x14mm FH Screw x2 3x12mm FH Screw x2 3x14mm BH Screw x2 Wheel Hub Pin x2 8x16mm Bearing x4 Shim x2 4x4mm Set Screw x2 5x5...

Page 12: ...3x10mm BH 3x25mm FH 3x25mm FH 3x25mm BH 3x18mm SH 3 4 Front of buggy If you find that your ball ends are binding on the balls use a pair of pliers and firmly squeeze the ball end while it is on the ball Note Do not over squeeze the ball end This can cause the ball ends to deform and pop off during running We do not recommend using needle nose pliers Secure the hinge pin in place with the 3x6mm BH ...

Page 13: ...t Screw x2 3x3mm Set Screw x2 Sway Bar Ball x2 3x18mm BH Screw x2 3x25mm SH Screw x2 4x30mm BH Screw x1 Threadlo ck 4mm Lock Nut x1 4x10mm SS 3x3mm SS 3 3 IMPORTANT IMPORTANT There are three sizes of swaybars and swaybar bushings Be sure to use the correct bushing with its corresponding swaybar IMPORTANT IMPORTANT Before connecting the links make sure the installed sway bar moves freely without re...

Page 14: ...installing these screws Make sure the tabs on the bottom of the gearbox key into the chassis Install the gasket onto the rear assembly Then attach the rear assembly to the chassis 4x16mm FH Screw 3x25mm BH Screw 3x25mm BH Rear Bumper 3x16mm BH 3x8mm FH x4 x1 3x8mm FH Screw x2 Threadlock 3x16mm BH Screw x1 3 3 3mm Lock Nut x1 ...

Page 15: ...thout excessive play The number of shims needed and the side on which they must be placed may vary IMPORTANT IMPORTANT Apply a 1 4 strip of the included grease to three locations on the ring gear teeth 4x16mm BH Screw x2 Diff Shim Sliver x2 Diff Shim Gold x2 4x40mm FH Screw x2 Droop Screw x2 G r e a s e G r e a s e G r e a s e Refer to the setup sheets for droop settings Left Right 4x10mm Droop Sc...

Page 16: ... 5 Make sure the bearings are fully seated in the hub The set screw must tighten down on the flat spot DO NOT USE an electric screwdriver when installing these screws Refer to setup sheet for bushing setup A Up B Down Install into knuckle Use threadlock sparingly to prevent threadlock from seeping into critical areas If this is not done cautiously it could cause the CVA to bind Secure the axle pin...

Page 17: ... Bearing x2 3x16mm FH Screw x1 3mm Lock Nut x1 If you find that your ball ends are binding on the balls use a pair of pliers and firmly squeeze the ball end while it is on the ball Note Do not over squeeze the ball end This can cause the ball ends to deform and pop off during running We do not recommend using needle nose pliers Threadlock IMPORTANT IMPORTANT The front caster block bushings must mo...

Page 18: ...to use the correct bushing with its corresponding swaybar Front Swaybar Bushing Soft 078 OD Small Medium 093 OD Medium Firm 106 OD Large X Firm 118 OD X Large 24 STEERING ASSEMBLY HARDWARE 3x18mm FH Screw x2 4x8mm FH Screw x2 3x16mm BH Screw x2 Standard Rod End Ball x4 6x10mm Bearing x4 3mm Lock Nut x2 Threadlock 3x16m m BH 3x18mm FH 4x8mm FH Threadlock Threadlock Make sure the bearings are fully ...

Page 19: ...mm BH 25mm 4x10mm Set Screw x2 3x3mm Set Screw x2 Sway Bar Ball x2 3x18mm BH Screw x2 19 19 27 FRONT CHASSIS BRACE 5 HARDWARE Threadlock Threadlock 3x10mm BH 3x10mm FH 3x8mm FH 3x8mm FH Screw x2 3x10mm FH Screw x2 3x10mm BH Screw x1 IMPORTANT IMPORTANT Before connecting the links make sure the installed sway bar moves freely without resistance ...

Page 20: ...ustment Washers Caster block bushing in A position 4 Caster block bushing in B position 0 28 FRONT END HARDWARE 4x16mm FH Screw x4 7 Make sure the tabs on the bottom of the gearbox key into the chassis Make sure the dogbone is placed under the steering rack bar Position the gasket between the gearbox and chassis Install a1 5mm dogbone spacer inside the center drive cup Threadlock 4x16mm FH 3x8mm F...

Page 21: ...1 RECEIVER BOX HARDWARE 2x8mm SH Screw x4 3x6mm BH Screw x1 Included with radio system Antenna grommet Switch screws come with switch Do not overtighten hinge screws 8 2x8mm SH 2x8mm SH 3x20mm FH 3x16mm FH 3x6mm BH Throttle Servo Spacer Airtronics Sanwa 4mm Futaba DuraTrax 4mm Hitec Hobbico 2mm KO Propo 3mm JP Propo 2mm Due to different types of servos spacer size may vary ...

Page 22: ...10mm FH Screw x1 33 BATTERY BOX 8 2 5x10mm FH Rx Battery Rx Battery 2x8mm SH 32 RADIO TRAY POSTS HARDWARE 3x8mm FH Screw x4 3x10mm FH Screw x2 8 3x8mm FH 3x8mm FH 3x8mm FH 3x8mm FH 3x10mm FH 3x10mm FH Threadlock Threadlock on all 3x8mm screws ...

Page 23: ... BOX SPACERS HARDWARE 3mm Lock Nut x2 3x20mm FH Screw x2 8 23 23 35 SERVO TRAY 8 3x8mm FH 3x8mm FH 3x8mm FH 3x8mm FH 3x10mm FH HARDWARE 3x8mm FH Screw x4 3x10mm FH Screw x2 Threadlock Threadlock on all 3x8mm screws ...

Page 24: ... Pivot A Pivot B Lightly tighten both screws Make sure the pivots can move and turn freely 3x16mm BH Screw x1 8 Threadlock on all set screws Threadlock Threadlock 3x16mm BH 3x3mm SS 3x10mm BH Standard Rod End Ball x1 Included with radio system Short piece of fuel silicone tubing included in Bag 8 Install collars 2 5mm from rod end Throttle Servo Spline Adapter Airtronics Sanwa 23T Futaba DuraTrax ...

Page 25: ...key into the chassis Note the direction of the fuel tank 3x18mm FH Screw 3x14mm FH Screw 3mm Countersunk Washer 3x14mm FH 3x14mm FH 3x18mm FH 3x18mm FH x2 x2 x2 IMPORTANT IMPORTANT Make sure you do not overtighten the 3x18mm FH fuel tank screw HARDWARE 3x10mm FH Screw x6 ...

Page 26: ...o cut the end of the pipe mount wire to fit 9 9 Threadlock Threadlock HARDWARE 4x4mm Set Screw x1 4x12mm FH Screw x1 4x12mm FH 4x10mm SH Washer 4x12mm FH HARDWARE 4x12mm FH Screw x4 4x10mm SH Washer Screw x4 4mm Lock Nut x4 Threadlock IMPORTANT IMPORTANT Use threadlock on all four 4x10mm SH washer screws ...

Page 27: ...1 FLYWHEEL Threadlock 10 ENGINE SOLD SEPARATELY ENGINE SOLD SEPARATELY 27 27 42 CLUTCH HARDWARE Clutch Shim 3mm SH Screw with Washer 5x10mm Bearing x2 x4 x1 Shim the clutch bell to allow minimal end play 10 ...

Page 28: ...ND PIPE ASSEMBLY SOLD SEPARATELY SOLD SEPARATELY 28 28 44 ENGINE INSTALLATION HARDWARE 3x14mm SH Screw x4 Place a strip of paper between the spur and clutch bell to help properly set the gear mesh Once the gear mesh is set remove the paper Threadlock 10 ...

Page 29: ...ry sand or trim spacer to fit Rear Long x 2 Front Short x 2 2 5mm Washer 3mm Washer To help prevent damage to the O rings apply a small amount of shock oil to the O rings and shaft threads before installing the shock shaft Select 16mm piston when using shock reducing sleeves 2 56x1 4 Button Head Screw x4 3mm Washer Silver x4 2 5mm Washer x4 11 IMPORTANT IMPORTANT Make sure the snap ring is securel...

Page 30: ...aft into the long body and the short shaft in the short body Note The shocks can be built as either 16mm bore or 17mm bore Using the included sleeves reduces the shock bore to 16mm and requires the smaller 16mm pistons If you prefer the 17mm configuration remember to use the larger 17mm pistons 30 30 48 SHOCK OIL HARDWARE Shock End Ball x4 11 SHOCK OIL SHOCK OIL S L O W L Y S L O W L Y SHOCK OIL S...

Page 31: ...ap when installing the cap on the shock body Make sure the bladder is fully seated in the shock cap groove before installing it on the shock body 31 31 50 SHOCK BOOT AND SPRING Be careful not to tear the shock boots during installation Install the shock boot over the shock end and secure it in place on the shock body Gently work the shock end out the bottom of the shock boot The bottom of the shoc...

Page 32: ...32 32 32 52 REAR SHOCK INSTALLATION HARDWARE 3x20mm BH Screw x2 3mm Lock Nut x2 3mm Lock Nut x2 11 51 FRONT SHOCK INSTALLATION HARDWARE 3x20mm BH Screw x2 3mm Lock Nut x2 3mm Washer x2 11 ...

Page 33: ...tie straps HARDWARE 3x8mm BH Screw x1 12 IMPORTANT IMPORTANT Place the inner element into a small plastic bag and soak with air filter oil not included Work the oil into the element until it is completely saturated Remove the element from the bag and remove the excess oil from the filter using a clean rag or paper towel Secure the air filter assembly to the air filter boot with one of the included...

Page 34: ...34 34 34 56 TIRE AND WHEEL INSTALLATION HARDWARE Wheel Nut x4 Tires and inserts sold separately 14 55 WING INSTALLATION 13 ...

Page 35: ...35 35 35 58 BODY Trim body as shown 57 BODY Trim as shown HARDWARE 3x8mm BH Screw x1 7 ...

Page 36: ... 2010 Hobbico Inc ODOZ1004 for ODOC0114 ...