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UNPACKING

After unpacking the unit, inspect carefully for 

any damage that may have occurred during 

transit. Check for loose, missing, or damaged 

parts. If any damage is observed, a shipping 

damage claim must be filed with the carrier. 

DO NOT use the OEMTOOLS

 Body Repair 

Kit if broken, bent, cracked or damaged 

parts (including labels) are noted. Any Body 

Repair Kit that appears damaged in any way, 

operates abnormally or is missing parts should 

be removed from service immediately. If you 

suspect that the Body Repair Kit was subjected 

to shock load (a load that was dropped 

suddenly, unexpectedly, etc.), immediately 

discontinue use until it has been checked by  

a factory authorized service center.

Please read and save these instructions. Read through this owner’s manual carefully before using product. Protect yourself and 
others by observing all safety information, warnings, and cautions. Failure to comply with instructions could result in personal 
injury and/or damage to product or property. Please retain instructions for future reference.

The following safety information is provided as a guideline to help you operate your Body Repair Kit under the safest possible 
conditions. Any tool or piece of equipment can be potentially dangerous to use when safety or safe handling instructions are 
not known or not followed. The following safety instructions are to provide the user with the information necessary for safe use 
and operation. Please read and retain these instructions for the continued safe use of your tool. Failure to follow instructions 
listed below may result in serious injury. In addition, make certain that anyone who uses the equipment understands and follows 
these safety instructions as well.

 Operating Instructions and Parts Manual 

24820 / 24821 

FOR CUSTOMER SERVICE

Technical Question?

 

CALL 1-866-458-2472

customerservice@oem-tools.com

BODY REPAIR KIT

Thank you very much for choosing an OEMTOOLS

 Product!

For future reference, please register your new tool at www.oem-tools.com and complete the owner’s record below:
Model: _______________ Purchase Date: ___________

Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product 

before you begin using it. This product is designed for certain applications only. OEMTOOLS

 cannot be responsible for issues 

arising from modification. We strongly recommend this product is not modified and/or used for any application other than that for 

which it was designed. If you have any questions relative to a particular application, DO NOT use the product until you have first 

contacted customer service to determine if it can or should be performed on the product.ç

Explanation of Safety Signal Words

WARNING

:  Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION

:  Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

CAUTION

:  Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result 

in property damage.

NOTES

: Provide clarity and helpful information.

WARNING

1

8/17

2017 OEMTOOLS

Summary of Contents for 24820

Page 1: ...ontinued safe use of your tool Failure to follow instructions listed below may result in serious injury In addition make certain that anyone who uses the equipment understands and follows these safety instructions as well Operating Instructions and Parts Manual 24820 24821 FOR CUSTOMER SERVICE Technical Question CALL 1 866 458 2472 customerservice oem tools com BODY REPAIR KIT Thank you very much ...

Page 2: ...ormed only by qualified repair personnel Service or maintenance performed by unqualified personnel could result in a risk of injury 18 When servicing a tool use only identical replacement parts Use of unauthorized parts or failure to follow maintenance instructions may create a risk of injury 19 Maintain a safe working environment Keep the work area well lit Make sure there is adequate surrounding...

Page 3: ...5 mm 370 x 512 mm Ram rated operating force 4 Tons 10 Tons Ram piston stroke 125 mm 142 mm Hydraulic spreader dims L x W x H 230 x 50 x 60 mm 230 x 50 x 65 mm Spreader max rated load 0 5 Ton 0 5 Tons Spreader opening 16 90 mm 20 100 mm Base rated load 4 Tons 10 Tons Angled toe rated load 4 Tons 4 Tons Circular head rated load 4 Tons 10 Tons Square V head 4 Tons 10 Tons Rubber head 4 Tons 10 Tons P...

Page 4: ... Pump position it on a stable level surface close to the damaged area Close the Release Valve by turning it clockwise and pump the handle to create pressure 3 Turn the Release Valve counter clockwise to release the pressure 4 The pump may be positioned horizontally or vertically When using the Hydraulic Ram in a vertical position always keep the hose end facing downward WARNING NEVER OVERLOAD THE ...

Page 5: ...d oil can be Topped Top using high quality Hydraulic Oil After extensive use the hydraulic oil should be replaced to ensure longer equipment life Do not overfill or the piston rod will be unable to move freely Replace the breather valve after re filling The required oil volumes are as follows 24820 250 ml 5ml 24821 500 ml 5ml STORAGE After use screw the valve cover on to the pump to keep the conne...

Page 6: ...6 Operating Instructions and Parts Manual 24820 24821 BODY REPAIR KIT 8 17 2017 OEMTOOLS Parts Diagram ...

Page 7: ...t Pin 65 Screw Cover 20 Pump Foot 43 Handle Socket 66 Moving Jaw 21 Hydraulic Hose 44 Operating Handle 67 Circlip 22 Coupling 45 Handle Grip 68 Hinge Pin 23 Dust Seal 46 Ram Cylinder 69 Spring Parts List NOTE Not all components of the Body Repair Kit are replacement items but are illustrated as a convenient reference for location and position in the assembly sequence The manufacturer and or distri...

Page 8: ... bits blades files batteries or calibration We recommend that you maintain your tools and sharpen or replace blades bits files and batteries as necessary OEMTOOLS reserves the right to make any changes in construction or design at any time without any obligation in incorporating such changes to tools or equipment previously sold OEMTOOLS makes every effort to ensure that its products meet high qua...

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