Oertzen Compact 120 K, Operation Manual

Page 1: ...Operation Manual Compact 120 K 11 06 von Oertzen GmbH Ferdinand Harten Str 10 22949 Ammersbek Tel 49 40 604110 Fax 49 40 6041149 www oertzen gmbh de info oertzen gmbh de ...

Page 2: ...ions Page 4 5 3 Design Configuration Illustration Page 6 7 4 Start up Shut down Page 8 11 5 Maintenance and Care Page 12 15 6 Electric Wiring Diagram Page 16 7 Technical Data Page 16 8 Trouble Shooting Page 17 9 Declaration of Conformity Page 18 C120K 11 06 ag ...

Page 3: ...ction results to be recorded and to be made available to authorities their on request The packing materials plastic foil wood cardboard boxes nails etc are potentially dangerous should be kept away from children and disposed according to environmental requirements This symbol appears at all operating and safety instructions dealing with the dangers for personal entirety and life This warning symbo...

Page 4: ...re cleaners must not be run indoors in case exhaust gas evacuation is not guaranteed Carbon monoxide is lethal Worn out or damaged high pressure hoses must never be repaired and reused but to be replaced by original OERTZEN equipment Unsuitable respectively defective high pressure hoses cause severe accidents during operation Therefore high pressure hoses to be carefully inspected before start up ...

Page 5: ...the high pressure section of the machine pump hoses piping only to be carried out by qualified personnel Exhaust gas piping is getting hot during operation Do not touch During loading hoisting device to be fastened properly at jack rings Ensure balanced load distribution After work the machine to be locked and secured against unauthorized accidental operation by means of the safety lever For immis...

Page 6: ...es which are supplied with continuous voltage by a high voltage transformer The flame is totally burning inside the burner chamber without touching the heat exchanger shells at high efficiency the infra red rays generated by this process and hot exhaust fumes economi cally heat up the water flowing through the heating coil to the temperature adjusted at the thermostat At the high pressure outlet h...

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Page 8: ...t intervals and replaced whenever needed Machine to be run horizontally 5 In order to guarantee proper condition of the machine and trouble free operation carry out the following checks during operation Observe control indications devices whether functioning Observe pressure whether varying Observe high pressure pump hoses connections whether leaking Observe abnormal noise In case of malfunctions ...

Page 9: ...lling Tank to be properly closed after filling Detergent Tank Filling not included to be provided by client Fill detergent tank with non hazardous detergent When using powders these have to be mixed in a separate tank before being filled into the detergent tank of the machine Tank to be properly closed after filling Operation Open water source Unlock and release spray pistol bleed the unit until b...

Page 10: ...d applied onto the cleaning object at low pressure Put detergent suction hose into detergent tank so that the hose end filter touches the tank bottom Turn Vario Jet nozzle counter clockwise Detergent supply ON low working pressure Turn Vario Jet nozzle clockwise Detergent supply OFF high working pressure Apply detergent onto cleaning object from the bottom to the top and let it work in but not dry...

Page 11: ...d with OERTZEN or using materials which have not expressively been approved by OERTZEN in writing ceases warranty and product liability Reel up high pressure hose properly without loops Store equipment in a dry frost protected area In case of extended shut down periods drain pump completely Particularly Note In case of malfunctions switch off machine immediately eliminate cause according to chapte...

Page 12: ... a year Only OERTZEN OSP special pump oil to be use Take care that waste oil will be treated as per regulations In case the pump oil becomes turbid carry out oil change immediately If oil becomes turbid again do not operate the unit any longer Call qualified service Strainer A strainer 6 is installed at the water inlet which has to be checked prior to start up and cleaned replaced whenever necessa...

Page 13: ...s scaling which should fre quently be removed Therefore weekly dismantle the spray nozzle from the spray lance and run the unit without nozzle If the pressure indicated on the pressure gauge exceeds 5 bar carry out the following procedure The anti scalant is an acid i e corrosive Therefore protective clothing mask gloves to be put on Open Vario Jet nozzle counter clockwise Put detergent suction ho...

Page 14: ...id down in this manual are part of our warranty terms Disregarding maintenance instructions ceases warranty to be carried out by qualifed service minimum every operating hours Works to be carried out to be cleaned replaced by operators 50 hrs 100 hrs 200 hrs 500 hrs every year Power cable plugs High pressure hose connections Pump oil OSP First oil change pump Further oil changes pump Strainer Fuel...

Page 15: ...nto a separate tank Put water supply hose into the tank Start machine open spray pistol and direct the anti freeze back into the tank so circulating it through the entire system Spray pistol stop valve to be opened and closed several times until anti freeze can be detected in the water stream Stop machine lock spray pistol disconnect water supply and high pressure hoses Machine is now protected ag...

Page 16: ... Heating capacity 42 kW Fuel consumption 3 8 kg h Spray nozzle adjusting nozzle 035 Ssyst Recoil 21 N Noise level Lp Lw 77 93 dB A Dimensions L x W x H 720 x 500 x 600 mm Weight 75 kg Order No 10 000 120 Setpoint of unloading valve Depending on length and angle of spray lance torque to be controlled by firm grip According to DIN EN ISO 3744 Standard equipment Circulation shut down system fuel tank...

Page 17: ...eck replace fuse Switch on main switch again Clean replace nozzle Electr motor overloaded Cool down Stop the unit call qualified service Operating pressure low varies Check water supply check filter Bleed unit Fill detergent tank Clean water filter Remove scaling Clean replace spray nozzle Tighten suction hose Clean replace pump valves Stop the unit call qualified service Vibrations on high pressu...

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