OHAUS Aviator 5000 Series, Service Manual

Page 1: ...Aviator 7000 5000 Service Manual GB Service_Manual_Aviator_V1...

Page 2: ...Service Manual Page 2 of 50 Dimensions Compact version Tower version...

Page 3: ...OHAUS Aviator scale product OHAUS RESERVES THE RIGHT TO MAKE REFINEMENTS OR CHANGES WITHOUT NOTICE OHAUS Inc 2010 No part of this manual may be reproduced or transmitted in any form or by any means el...

Page 4: ...ANY INTERNAL ELECTRONIC COMPONENTS OR INTERCONNECTING WIRING BETWEEN ELECTRONIC EQUIPMENT ALWAYS REMOVE POWER AND WAIT AT LEAST THIRTY 30 SECONDS BEFORE ANY CONNECTIONS OR DISCONNECTIONS ARE MADE FAI...

Page 5: ...2 18 Czech Republic 48 34 51 03 20 Denmark 54 34 57 45 23 France 41 20 51 00 19 Finland 59 48 70 05 25 Germany 47 00 55 00 20 Greece 34 48 41 45 15 Hungary 45 45 48 35 19 Ireland 51 05 55 05 22 Icelan...

Page 6: ...ient Conditions 13 3 Entering Operator Configuration Setup 13 3 1 Setup Navigation 14 3 2 Entering Operational Setup 15 3 3 Entering Scale Configuration Setup 18 3 4 Time Date Settings Aviator 7000 on...

Page 7: ...uld be temperature controlled and meet scale specifications for ambient temperature requirements n Must be free of vibrations such as fork lift trucks close by large motors air currents or frafts from...

Page 8: ...RH non condensation Weighing function Zero Tare 100g change Hold Euro 1 2lb 1 4lb kg lb Communication None Software update Through RS 232 1 4 2 Aviator 7000 Model Aviator A71P3N Aviator A71P6TN Aviat...

Page 9: ...0e P Plastic cover Version 5 5000 series 7 7000 series Aviator price computing scale 1 6 Approval Documentation n OIML n CE n NTEP n FCC n UL n CB 1 7 Accessories Description CIMF number Lead acid rec...

Page 10: ...t be adjusted without breaking the sealing Attention Assuming the user is to use the non automatic scales balance in the legally regulated field the user will be responsible for notifying the appropr...

Page 11: ...Keyboard layouts by region 1 9 1 Aviator 5000 Keyboard Europe s keyboard Europe s preset card Americas other countries keyboard America s Preset Card Other Countries Preset Card 1 9 2 Aviator 7000 Key...

Page 12: ...able battery Aviator 7000 provides the alternative to use NIMH and D cell batteries When using rechargeable batteries The battery switch located on the bottom side of the device needs to be switched t...

Page 13: ...ecautions In order to prevent accidents at work the installer is required to take actions directions and measures that comply with the general regulations for the prevention of industrial accidents al...

Page 14: ...et 4 Precision measurement manufacturing Set 5 Date Time Setup Only for Advanced line Setup Navigation keys Aviator 5000 Aviator 7000 Enter Setup Leave Setup Enter Setup Group Select the Parameters Go...

Page 15: ...ff 3 Sleep function after 5 minutes of non use Auto power off after 30 minutes of non use 4 Sleep function after 15 minutes of non use no auto power off 5 Sleep function after 15 minutes of non use Au...

Page 16: ...removed from platter X OFF Disables automatic clearing when the weight is removed from platter 6 Prepack Fix Mode Enable ON Enables Prepack Fix mode X OFF Disables Prepack Fix mode 7 Auto PLU ON Sear...

Page 17: ...2 Dialog 06 Price computing X 3 L2 Mettler Toledo Price computing 4 Anker Price computing 5 Dialog 02 04 Price computing 6 NCI_Protocol Price computing 21 VAT ON Price is with VAT X OFF Price is with...

Page 18: ...ross or Net Zero ON Zero cursor will be illuminated when the gross or net OFF Zero cursor will be illuminated when the gross weight 8 Display uuuuu s When ON Show uuuuu s when weight is less than zero...

Page 19: ...ow negative weight when under zero 9 Tare Enable ON Enables tare function OFF Disables tare function 10 Chain Tare Enable ON Enables chain multiple tares OFF Only one tare per transaction is allowed 1...

Page 20: ...or period Decimal Point Position Select for Price Displays Currency Enable Zero Cursor China 12 3 CN 1 2 1 Germany 20 0 DE 1 German 2 0 France 19 0 FR 1 French 2 0 USA 12 2 US 1 English 2 1 Austria 1...

Page 21: ...1 Austria 18 0 0 0 1 1 1 1 0 Spain Portugal 15 0 0 0 1 1 1 1 0 Belgium Netherlands 21 0 0 0 1 1 1 1 0 Italy 17 0 0 0 1 1 1 1 0 Swiss 18 0 0 0 1 1 1 1 0 Ukraine 21 3 0 0 1 1 1 1 0 Russia 23 3 0 0 1 1 1...

Page 22: ...1 1 1 1 Austria 18 0 1 0 1 0 1 0 0 Spain Portugal 15 0 1 0 1 0 1 0 0 Belgium Netherlands 21 0 1 0 1 0 1 0 0 Italy 17 0 1 0 1 0 1 0 0 Swiss 18 0 1 1 1 0 1 0 0 Ukraine 21 3 1 0 1 0 1 0 0 Russia 23 3 1...

Page 23: ...f printers not officially recommended by OHAUS for the concerned product line Printers connected to the system not officially recommended by OHAUS might not be covered by the scale approval Get in con...

Page 24: ...the seal 1 Break the paper seal and unscrew the plastic cover fixation 2 Take off the plastic cover 3 Press the calibration switch with a thin rod Calibration steps Procedure Description Key operation...

Page 25: ...isplay on 2nd line Display On 3rd line Display on the bottom line Lit cursor Step16 Put the weight on the platter valid weight is about 2 3 capacity Add Step17 Count down from 5 to 0 on off Capture 0...

Page 26: ...e problem n Make a visual inspection for faulty connectors wiring and loose hardware 4 2 Troubleshooting This section of the manual contains troubleshooting information It includes information to isol...

Page 27: ...OS n Communication type STEP 16 should be set to Protocol n Verify whether the same communication protocol is selected on scale POS STEP 20 allows the selection of the protocol n Verify if POS printer...

Page 28: ...charges and wear a static proof wrist belt when touching the PCB 5 1 Service Preparation Use the below procedures to replace the main board display load cell and keyboard Important Notice Assuming th...

Page 29: ...bration authorities of the repaired scales balance so that the latter can take the appropriate measures calibration recalibration 5 3 Replacing the Main Board Procedure for replacing the board 1 Lift...

Page 30: ...system is mandatory Attention Assuming the user is to use the non automatic scales balance in the legally regulated field the User will be responsible for notifying the appropriate calibration authori...

Page 31: ...ap to avoid damage to the load cell Reference the below form Product name Tools Capacity of LC 4 corner gap Mid corner gap Draw corner gap Aviator Q25 1 AMI 5kg 0 60 0 05mm 0 35 0 05mm 0 35mm Q25 2 AM...

Page 32: ...ighing processes of the same load and of the linearity behavior of the EUT References Product description Weighing Max error 0e m 500e 0 5e 500e m 2000e 1 0e 2000e m max 1 5e Conditions standard condi...

Page 33: ...ustomer side display 1 Open the top cover please refer to the Opening the Housing chapter service preparations section 2 Disconnect all cables 3 Remove the old display directly 4 Install new display f...

Page 34: ...emove the old keyboard 4 Install new keyboard following the same instructions in the reverse order Replacing Aviator 7000 keyboard PCB layer 1 Open top cover please refer to opening housing chapter se...

Page 35: ...erkel 2 Dialog 06 3 L2 Mettler Toledo 4 Anker 5 Dialog 02 04 6 NCI 6 1 1 CAS 6 1 1 1 Data Format 9600 Baud select 2400 4800 or 9600 7 data bits select 7 or 8 Even parity select Even None or Odd parity...

Page 36: ...and including decimal U6U5U4U3U2 U1U0 Spaces are used for leading non significant digits i e a price of 15 00 would be transmitted as 15 00 with four leading spaces BCC Block Check Character calculate...

Page 37: ...Request STX 02h Start of text ID Information byte broken down into the following bits Bit Capacity 2 1 0 0 0 1 15kg x 0 005kg 0 1 0 30lb x 0 01lb 0 1 1 6kg x 0 002kg Bit 3 Logic 1 Bit 4 Logic 1 means...

Page 38: ...lled value KW created by the CRC16 method in use with a polynomial P which is known only by the manufacturers of the scale and the POS system CS and KW both have a length of 16 bit REMARK KW REPRESENT...

Page 39: ...Tare value 4 digits Text 13 chars Record 08 Status request after receiving NAK EOT STX 08 ETX _ Record No Record 10 Transmitting of checksums EOT STX 10 ESC CS1 KW1 CS2 KW2 CSn KWn ETX _ __________ _...

Page 40: ...esentation of random number Z like checksums hexadecimal ASCII char 6 1 3 4 Description of the Dialog A dialogue will always be initiated by the POS system Description of weighing operation The POS sy...

Page 41: ...on off The POS system can display the version number of the software in the scale If the scale receives record 20 EOT STX 20 ESC 1 ETX it will display the version number until it receives EOT STX 20...

Page 42: ...wing chars in display in display in display To display abbreviation letters ex F use small letters Ex f F in display GXXXXXAAAAAAAAAAAAAA CR LF price TLU or GXXXXXTxxxxAAAAAAAAAAAAAA CR LF price tare...

Page 43: ...it Parity Parity odd Stop bit 1 Bit EOT STX SATZ 03 ETX STX SATZ 04 ETX ETX STX SATZ 05 ETX STX SATZ 10 ETX STX SATZ 20 ETX ENQ STX ETX S A T Z 1 1 3 2 H Z ACK NAK EOT STX SATZ 02 STX NAK ETX ETX S A...

Page 44: ...Service Manual Page 44 of 50 6 1 5 Anker Note Scale replies to L5 request with SOH if in motion under zero over capacity can not capture zero or if there is no weight available...

Page 45: ...s if there is invalid data in the setting 6 1 6 3 Command Descriptions POS System Communications to a Scale Setting number 01 Basic Price EOT STX 30h 31h ESC D5 D4 D3 D2 D1 D0 ESC ETX _____ __________...

Page 46: ...ore symbols that are permitted 10 invalid setting no 11 invalid basic price 12 invalid tare value received 13 invalid text received 20 scale is still in motion no standstill 21 scale wasn t in motion...

Page 47: ...SP xx xOZ CR LF Shh CR ETX Scale status only if wt 0 initial zero error in motion or out of capacity LF Shh CR ETX Name Request status Command S CR Response Returns scale status LF Shh CR ETX Name Ze...

Page 48: ...plus five one for the decimal point two for the LB and two for the OZ Units of measure will appear in their ANSI standard abbreviated form LB for pounds KG for kilograms etc in uppercase characters Ze...

Page 49: ...1 Scale at zero 0 Not at zero 1 Over capacity 0 Not over capacity 1 Zero Detected 0 No Zero Seen 2 1 RAM error 0 RAM okay 1 ROM error 0 Calibration okay 1 Net weight 0 Gross weight 1 Metric 0 English...

Page 50: ...Set OP Setting S15 1 S16 0 7 2 2 Choose protocol Set OP Setting S20 to select correct protocol 7 2 3 Install driver and Connect Install the virtual COM driver Please go back to your scale manufacturer...