Oki APR-5000, User Manual

Page 1: ...ess underutilized and idle equipment along with credit for buybacks and trade ins Custom engineering so your equipment works exactly as you specify Critical and expedited services Leasing Rentals Demo...

Page 2: ...ral Overview System Features and Accessories Set up Software Operation Calibration Nozzles and Vacuum Tubes Spare Parts and Accessories Site Preparation Warranty Service Precision Systems for the Elec...

Page 3: ...YSTEM WHILE CONNECTED TO POWER SOURCE TO PREVENT POSSIBILITY OF INJURY OR DAMAGE TO THE SYSTEM DO NOT OPERATE WITH ANY COVERS OR PANELS REMOVED CHANGES OR MODIFICATIONS MADE TO THIS PRODUCT WITHOUT EX...

Page 4: ...nd installation on the workbench Please refer to the Operator s Manual for additional information This symbol appears next to the relevant information in the manual Other Safety Tips Unplug the unit b...

Page 5: ...e that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the system off and...

Page 6: ...ss 0 5 2 0mm Component Maximum Weight 55 gm 92 oz Component Types BGA CSP LGA Micro SMD MLF Bumped Chip Airflow 8 24 l min L 8lpm M 16lpm H 24lpm Heater Element 350 W top 1 5kW bottom Vacuum Pump 15 H...

Page 7: ...tion of your APR 5000 Array Package Rework System If any problems should occur during setup or operation of your system call or contact Metcal s Technical Support Department at 714 799 9910 Fax 714 79...

Page 8: ...der paste Accurate duplication of original oven reflow parameters is achieved During the course of the reflow profile source temperatures and time intervals can be modified On the Fly eliminating the...

Page 9: ...Pack 2 21104 Thermocouple fine gauge 20534 Squeege Handle 20066 Optical Calibration Gun sight AC RP Nozzle Removal Pad 20207 Kapton Tape FSL APR 2 PCB Spring Finger Long Pack 2 UBS APR Under Board Su...

Page 10: ...p button 5 Reflow head down button 6 Type K thermocouple inputs 3 7 Y Axis micrometer 8 Command Enter button 9 X Axis micrometer 10 Open Frame adjustable printed circuit board holder 11 Reflow head Y...

Page 11: ...n air connector for reflow head 4 Nitrogen Shop air input connector 5 Fuse Holder Version 1 Breaker Version 2 6 AC Power input 7 Reflow head electrical connector 8 Main power switch Figure 2 2 Version...

Page 12: ...are located setup can then begin 1 Remove the APR 5000 Main Unit and all accessories from their shipping containers When setting up this equipment be sure to arrange it in a position that allows the u...

Page 13: ...he supplied disks install the APR 5000 software The software will automatically start the Installshield Wizard Follow all the prompts and the software will self install 4 Connect the PC to the APR 500...

Page 14: ...1 Select Process Run from File Menu Open the desired profile 2 Attach vacuum cup 3 Attach reflow nozzle Click Next 4 Pull out camera to continue Insert centering fixture Click Next 5 Use action butto...

Page 15: ...Nozzle during process Yes Enter the Nozzle part number No Click Next 5 Camera Pull out camera to continue Click Next 6 Select Component Pick up Method Click Next 7 Component Set the height and the me...

Page 16: ...ning the profile The display will prompt you to Hit action buttons to move reflow head to the home position the head will move at high speed to the top position A window automatically opens to allow f...

Page 17: ...t airflow rate and make adjustments to the profile settings in the profile window Click Next 12 L M H 13 Hit action buttons to move reflow head to the home position Click Next 14 Start To verify your...

Page 18: ...res and required parts refer to the APR 5000 Calibration Kit part number APR CALKIT APR 5000 Hardware Trouble Shooting Guide Set Up 1 Turn APR 5000 unit on and boot the APR 5000 Software 2 Open System...

Page 19: ...if buttons are working properly Press Next Button as noted Check mark identifies if button is working properly Head Home switch check mark must be checked Physically lift head up Head Switch must go...

Page 20: ...itch to Camera EOT switch Physically pull camera out Check mark toggles from Camera Home switch to Camera EOT switch Physically press the head X and Y axis switches on the APR 5000 heater head Check m...

Page 21: ...s has no minimum or maximum specification but must be able to release a component instantly from the vacuum pipette Click The vacuum tube will retract Click When the button is depressed the vacuum tub...

Page 22: ...r the performance of your APR 5000 and may cause a Process Run failure Notes Click to turn on power to camera Using your mouse grab the bar and slide it back and forth This tests the component upper l...

Page 23: ...R 5000 Software 2 Open System Set Up by clicking System Set Up 3 Click on No Password button and enter the APR password 94025 6 Open Calibration Screen and Click on Calibration to set reflow to table...

Page 24: ...using a tie wrap or equivalent Note the location of the side to side and to fro adjustment screws on the left side of the vacuum tube Do not loosen yet 8 Reverse mount the Gun Sight Tool onto the boa...

Page 25: ...t the Calibration Mirror on vacuum pipette and using the down action keys lower the Calibration mirror approximately 25 over the reverse mounted Gun Sight Tool 12 Using your software options reduce th...

Page 26: ...mounted the gun sight tool loosen the adjustment screws as necessary and adjust the head manually until the mirror is parallel to the reverse mounted calibration tool Must be parallel on all four edge...

Page 27: ...aligned correctly the steel vacuum pipette will pick up the component Adjust as needed 16 When the calibration mirror is parallel to the reverse mounted gun sight tool tighten the lock screws Reassemb...

Page 28: ...rge Vacuum Gun Sight Tool Calibration Mirror Allen Keys 1 Drive the motor head down to the PCB pick up point and pick up the centered mirror 2 Drive motor up until the head is above the centering fixt...

Page 29: ...ated opposite each other on the camera for optimum adjustment 4 Adjust side to side as needed and front to rear as needed with mirror near the pick up point as a gauge Lock Down Screw Movement This si...

Page 30: ...il mirror is parallel to the pick up fixture When parallel see below tighten the lock down screws Notes Movement Front to Rear Adjustment Must be parallel on all four edges Artisan Technology Group Qu...

Page 31: ...Tool Allen Keys Procedure 1 Turn APR 5000 unit on and boot the APR 5000 Software 2 Open System Set Up by clicking System Set Up 3 Click on No Password button and enter the APR password 94025 4 Open Ca...

Page 32: ...ximately two steps into the software procedure 7 Press the down keys to focus the vacuum nozzle and using the head actions keys align the image of the focused vacuum cup to the software window The cal...

Page 33: ...pette image is not centered in the X movement remove the camera shield and loosen the four camera lock down screws located underneath the front part of the camera 10 When loosened adjust the X axis mo...

Page 34: ...nt part of the camera screws identified in step 10 above 13 The final image should have the vacuum cup centered in the software window Now the vacuum head is central to the camera X axis adjustment sc...

Page 35: ...t top plate must be picked up from the board holder The pins on the gun sight keep both the top and bottom gun sights aligned prior to pick up 16 Using the Head Action Keys align the focused vacuum cu...

Page 36: ...ns on the screen 19 To verify optical calibration using the down action keys lower the component gun sight to the PCBA gun sight Adjustment screws Note The prism adjustment screws are adjusted as need...

Page 37: ...www okinternational com 36 P N 7000 1370 Revision B Notes Artisan Technology Group Quality Instrumentation Guaranteed 888 88 SOURCE www artisantg com...

Page 38: ...D VNZ 03 APR Vacuum pick up nozzle 3mm O D VNZ 05 APR Vacuum pick up nozzle 5mm O D VNZ 08 APR Vacuum pick up nozzle 8mm O D VNZ 12 APR Vacuum pick up nozzle 12mm O D VNZ 19 APR Vacuum pick up nozzle...

Page 39: ...Pre Heater Blower APR HHP APR 5000 Heater Head Pump APR ALRWH APR 5000 Arm Lock Retractable Wire Harness APR ABK APR 5000 Action Button Kit APR PHRTD APR 5000 Pre Heater RTD APR XAA APR 5000 X Axis A...

Page 40: ...e accomplished with OK International Component Stenciling Templates The templates allow the precise application of solder paste without concern for surrounding parts on your PCB Since the component is...

Page 41: ...lide the prism into the placement arm this unlocks the Z axis arm and allows you to rotate the knob to dip the component into the flux Slide the flux transfer plate towards the placement arm to the co...

Page 42: ...ampshire SO53 4NF U K Phone 44 0 23 8048 9100 Fax 44 0 23 8048 9109 Germany OK International GmbH Frankfurter Strasse 74 D 64521 Gross Gerau Germany Phone 49 0 61 52 71 12 0 Fax 49 0 61 52 71 12 22 Fr...

Page 43: ...ower Room 1901 Chaoyang District Beijing 100020 P R China Phone 86 10 6588 3360 Phone 86 10 6588 3359 Japan OK International Japan Ltd 2F ASK Bldg 1 24 4 Ebisu Shibuya Ku Tokyo 150 0013 Japan Phone 81...

Page 44: ...uipment Have surplus equipment taking up shelf space We ll give it a new home Learn more Visit us at artisantg com for more info on price quotes drivers technical specifications manuals and documentat...