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Product Guide

Model 10201630-05

Tools needed for assembly:

Pliers
Adjustable wrenches

FOR OUTDOOR USE ONLY

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before attempting 
to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

WARNING:

CARBON MONOXIDE HAZARD

Burning charcoal indoors can kill you. It gives off carbon 
monoxide, which has no odor. NEVER burn charcoal inside 
homes, vehicles, or tents.

CAUTION:

THIS UNIT IS HEAVY!

 

DO NOT

 attempt to 

assemble without a helper.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 

register your appliance online at

 www.charbroil.com/register

1-800-241-7548

42804679 - 03/12/10

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

Longhorn Smoker

Estimated Assembly Time: 1 Hour

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary Barbeque Company®; American 
Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; 
Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; 
Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; Trentino®; U®;  Wild West Tradition®; and the following marks:

®

®

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 
6,951,213; 7,047,590; 7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; 
D423,876; D428,303; D430,772; D435,396; D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; 
D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; 
D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; 
D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567; France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending.  © 
2009 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; Double Chef™; Fireball™; Firenzy™; 
FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Insure™; 
Let’s Grill Something Together™; Lev-Alert™; Longhorn™; Magneto™; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; Signature 
Series™; SureFire™; The Minute Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

TM REVISION 04

®

Summary of Contents for 10201630-05

Page 1: ...ild WestTradition and the following marks Protected under one or more of the following U S Patents 5 421 319 5 458 309 5 579 755 5 996 573 6 135 104 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 792 935 6 951 213 7 047 590 7 516 693 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D41...

Page 2: ...le by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot during us...

Page 3: ...ntrol the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 450 degrees in the smoker chamber Place the food in the smoker chamber and monitor the temperature Cooking and smoking are taking place using indirect hea...

Page 4: ... fluid to hot or warm coals as flashbacks may occur causing injury 5 You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow approximately 12 15 minutes 6 Depending on your cooking method either leave the briquettes in a pile or spread evenly across the charcoal grate using a long handled poker Always use caution when handling hot coals to prevent injury Know ...

Page 5: ...e of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot 5 HARDWARE LIST Hardware is shown actual size You may have spare hardware after assembly is complete 1 4 Flat Washer Qty 4 2 already installed 3 8 Lock W...

Page 6: ...imited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse ...

Page 7: ...e E 1 Smoke Chamber Assembly F 1 Firebox Assembly G 1 Smokestack Assembly H 2 Short Leg Assembly A 3 Wire Fire Grate I 2 Long Leg Assembly J 2 Wheel Assembly Key Qty Description L 1 Butterfly Damper Assembly M 1 Temperature Gauge N 2 Handle Rod O 2 Handle Barrel Spring P 1 Wood Rack Q 1 Ash Pan 1 Hardware Pack 1 Assembly Instructions English 1 Assembly Instructions Spanish K 1 Front Shelf Assembly...

Page 8: ...to the unit Unit should now be resting on its smoke chamber handle brackets with the leg posts pointing upward Leg posts pointing upward Smoke chamber handle brackets Cut box strapping and remove top of box Lay sides of carton on ground next to carton bottom Remove parts from inside of unit One person should hold the unit steady at the firebox end while another removes the support pieces from the ...

Page 9: ...pin 1 2 Flat washer Hitch pin Slide 4 short legs onto posts closest to firebox with wheels facing outward Slide long legs onto posts at opposite end Secure legs to posts using one per leg Do not fully tighten bolts Tighten just enough so that leg will not slide off post Bolts will be fully tightened when assembly is complete 3 8 16x1 hex head bolt NOTE Long leg 3 8 16x1 Hex head bolt Short leg Fir...

Page 10: ...sing four Fully tighten these four bolts 3 8 16x1 hex head bolts Wood rack 6 roll the unit over the handle brackets and stand it up onto its legs Once standing fully tighten the four leg bolts MAKE SURE THAT LEG BOLTS ARE TIGHT ENOUGH SO THAT LEGS WON T SLIP OFF OF POSTS Using three people ...

Page 11: ...e door place one onto one Insert the bolt into the 1 4 flat washer 1 4 20x3 4 hex head bolt center hole of the firebox side door from the outside Place the handle of the damper through the lower opening in the door from the inside and place the center hole in the damper over the bolt Place another onto the bolt and secure 1 4 flat washer with a Do not over tighten lock nut Damper should be able to...

Page 12: ...tween handle brackets slide rod into one bracket through handle and out through other bracket Secure at each end of rod with Repeat process to assemble firebox handle hitch pins Handle 10 SS Front Attach shelf front shelf by sliding ends of shelf frame into brackets welded to smoke chamber ...

Page 13: ...aller wire grates in bottom Place two of the smaller wire grates in the bottom of the smoke chamber and one in the bottom of the firebox Place one large porcelain grate and one small porcelain grate into the smoke chamber and one small porcelain grate into the firebox as shown below Small Porcelain Grate ...

Page 14: ...14 Slide 13 ash pan into ash pan guides Ash pan Ash pan guides ...

Page 15: ......

Page 16: ...20 REGTEMP REV00 ...

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