OLI Sport, Installation, Use And Maintenance Manual

Page 1: ...Original instructions Italian Revision 00 of 10 06 2019 INSTALLATION USE AND MAINTENANCE MANUAL...

Page 2: ...onnection diagram 16 2 3 2 Assembly of the drive unit 16 2 3 3 Chain guide assembly optional 20 2 3 4 Spider and crank installation 21 2 3 5 Engine mount assembly optional 23 2 4 RESIDUAL RISKS 23 3 U...

Page 3: ...0B_OLI_00_IT_EN 3...

Page 4: ...OLI S p a Via Canalazzo 35 41036 Medolla MO Italia Tel 39 0535 410 611 Fax 39 0535 410 650 oli legalmail it www oli ebike com...

Page 5: ...s regarding safety regulations for the prevention of accidents In any case the safety regulations imposed on them by the regulations in force must be observed with the utmost care by the operators Any...

Page 6: ...ike Systems Via delle pesche 891 47522 Cesena FC ITALY Tel 39 0547 318322 info oli ebike com www oli ebike com For any need concerning the use maintenance or request for spare parts please specify the...

Page 7: ...claration of conformity therefore it meets the safety requirements required by the machinery directive 2006 42 EC Specifically the following standards were applied UNI EN 15194 2018 CEI EN 61000 4 2 2...

Page 8: ...anual For any cases not included and for any kind of assistance it is recommended to contact the manufacturer directly referring to the data reported on the identification plate of the unit model seri...

Page 9: ...tification plate must never be removed 1 10 TECHNICAL DATA Drive unit Rated power 250 W Max Torque 83 Nm Rated tension 36 V Operating temperature 5 C 40 C Storage temperature 10 C 50 C Degree of prote...

Page 10: ...01_OLI_00_IT_EN 9 GENERAL INFORMATION 1 SPORT 1 11 SIZE AND DIMENSIONS 1 Drive unit 2 Display 222 136 155 80 82 75...

Page 11: ...1 GENERAL INFORMATION 01_OLI_00_IT_EN 10 SPORT 3 Control panel 4 Speed Sensor 5 Speed sensor magnet 32 13 54 55 11 15 12 17...

Page 12: ...ws in force Furthermore since these are products with a strong technical and regulatory evolution OLI eBike System reserves the right to update its products as quickly as possible due to new technolog...

Page 13: ...in the manual and what they mean Pictogram Description Hexagonal male key Phillips screwdriver Screwdriver for slotted screws Slotted screws Hexagonal open key Ring nut key Tightening torque to apply...

Page 14: ...OF THE HMI UNIT 2 2 1 Display Insert the display support rings A on the handlebar Position the display on the supports carefully at the angle 15 35 in relation to the horizontal plane and tighten the...

Page 15: ...ad A paying attention to the angle 15 35 in relation to the horizontal plane so as to allow the user to operate it comfortably during motion Tighten the fixing screws B 3 1 5 3 Nm Insert the display c...

Page 16: ...ater than 25 mm insert a shimming bushing supplied between the frame and the sensor A speed sensor B magnet C wheel radius D bicycle frame E magnet speed sensor distance Fix the speed sensor A to the...

Page 17: ...Assembly of the drive unit A drive unit B display cable C battery cable D battery cable E speed sensor cable F lights cable A C D E F B Position the drive unit in correspondence with the interface of...

Page 18: ...no cables are blocked between the motor and the interface Connect the following cables display C speed sensor D lighting system E if provied for by the installation C D E Insert the cables to be conn...

Page 19: ...it is necessary to first insert the screws on the right side of the drive unit Lift the drive unit until it reaches its final position Insert the M8x25 screws H on the right side without tightening t...

Page 20: ...02_OLI_00_IT_EN 19 INSTALLATION 2 SPORT Tighten the screws H on the right side 8 10 Nm Tighten the screws I on the left side 8 10 Nm H H I I...

Page 21: ...at the fixing slots are in correspondence with the threaded holes B present in the drive unit If necessary optimize the angle of the chain guide A in relation to the assembly position of the drive uni...

Page 22: ...n The crown can be installed on the inner or outer side of the spider according to the rear carriage stop Engage the crank arm A left side on the shaft B and tighten 8 Refer to the manufacturer s spec...

Page 23: ...e coupling of the spider Eand then engage the spider F right side Lubricate the thread G and then tighten the fixing ring H KM30 25 Nm Engage the crank arm I right side on the shaft L and tighten 8 Re...

Page 24: ...patible with correctly meeting the objectives Therefore operators must always use personal protective equipment IMPORTANT The customer is required to perform a risk analysis based on the work to be pe...

Page 25: ...pedal assisted bicycles don t get distracted by looking at the display when you are riding the bicycle do not use the display as a handle only use the HMI unit and the control panel supplied remove t...

Page 26: ...ng to a multiplicative factor that derives from the level of assistance chosen For more information on setting the assistance level refer to the Setting the assistance level paragraph 3 5 SETTING THE...

Page 27: ...nd e bike lights are turned off No icon is displayed To change the operating mode of the lights go to any data display screen and press and hold the UP key B Clock Displays the current time To set the...

Page 28: ...ta displayed The information available is as follows Lap distance Indicates the distance travelled since the last trip data reset Lap time Indicates the time spent in motion since the last trip data r...

Page 29: ...cates the instantaneous power delivered by the motor in Watts E Graphic power display Graphic display of the cyclist s power upper bar and of the motor lower bar F Average consumption in WhxKm This da...

Page 30: ...g of the tour C Average speed Average speed detected since the start of the lap D Average consumption Average consumption recorded from the beginning of the lap in Wh km E Cyclist energy Estimate of e...

Page 31: ...e menu or cancel entering a value press the UP and DOWN keys simultaneously or wait a few seconds without pressing any key To return to the previous screen select in the screens that provide it the Ba...

Page 32: ...d DOWN keys to increase or decrease the minutes value Press the MODE key to confirm and save the time Press and hold the UP and DOWN to activate the rapid increase decrease mode of the selected value...

Page 33: ...T_EN 32 SPORT System info Select the item system info The display shows the firmware version of the HMI and drive unit menu Set clock Advanced System infos Battery infos Back TriP reset SYSTEM INFOS H...

Page 34: ...ect the item battery info The battery status information is displayed in the display menu Set clock Advanced System infos Battery infos Back TriP reset BATTERY INFOS Pack voltage 40 75V Charge cycles...

Page 35: ...Cancellation of errors WARNING If after this operation the error code is still displayed you must go to a service centre Select the item Delete errors This operation allows you to reset all the store...

Page 36: ...t for maximum display quality The upper part of the display shows a character pattern that allows you to instantly evaluate the effect of changing the contrast To set the value use the UP and DOWN key...

Page 37: ...s you to select the menu language To scroll through the list of available languages use the UP and DOWN keys To confirm and store the set language press the MODE key AVANCED MENU LCD contrast Language...

Page 38: ...ect Check that the speed sensor is installed and connected correctly 0105 Torque meter signal not compliant The torque meter signal has a fault Low power operation 0106 Torque meter offset not complia...

Page 39: ...tem does not turn on Check that the battery is properly in place and is charged Assistance does not activate Check that the selected assistance level is greater than 0 and that the battery charge leve...

Page 40: ...em as well as possible from shocks resulting from transport 3 13 DEMOLITION AND DISPOSAL At the time of decommissioning and dismantling of the unit it is necessary to separate the plastic parts and th...

Page 41: ...e unit and the HMI unit To optimize the process of evasion of the spare parts please specify the identification data of the unit shown on the manufacturer s plate Communications and requests may be se...

Page 42: ...04_OLI_00_IT_EN 41 spare parts 4 SPORT Code and Description Spare part identification EBHMI0003 Display EBHMI000F Support for display EBKRV000X Hardware for Move Plus...

Page 43: ...4 spare parts 04_OLI_00_IT_EN 42 SPORT Code and Description Spare part identification EKRV000Y Hardware for SPORT EBCG0001 Chain guide EBCE02001 Display extension cable...

Page 44: ...04_OLI_00_IT_EN 43 spare parts 4 SPORT Code and Description Spare part identification EBKRV0004 Spider EBSN0002 Ring EBCB0001 Support for chain guard EBMG0001 Sport Paramotor...