Olympus M200H, Operating Manual

Page 1: ...1 REVISED 1 31 06...

Page 2: ...Chemicals 9 Chemical Metering Tips 10 Water Supply 11 Pump Priming 12 Solution Vacuum Hoses 13 Pump Out System 14 Pressure Adjustments 15 Heater 16 Shutdown Procedures 17 Troubleshooting 18 20 Solutio...

Page 3: ...nd to ensure that the equipment operates at its maximum performance level All users must read and understand this manual completely before operating the machine Always maintain this manual in legible...

Page 4: ...ge Two stage Mounted in series Power Draw Cord 1 15 88amp wide open 10 63amp full load Cord 2 13 13amp Add 5 amps on machines with Auto Pump out System Heater 1750 watt Single Element Standard Equipme...

Page 5: ...ery Tool AW50A 4 5 Hydry Upholstery Tool AW51A 3 5 Hydry Deluxe Upholstery Tool AW50D 4 5 Hydry Deluxe Upholstery Tool AW51D 1 1 2 Vacuum Hose Sold per foot No cuffs AH36 2 cuff for 1 1 2 Vac Hose AH4...

Page 6: ...water or on wet surfaces Do not store the M200 in wet conditions If extractor is leaking unplug machine power cords from outlets before approaching or touching machine Do not unplug power cord by pul...

Page 7: ...es above 140 F Turn pump ON and prime pump before turning heater ON Rinse the solution tank chemical system and pump with fresh water after each day s use Do not allow pump to run dry Always maintain...

Page 8: ...t sure if you are connected to separate circuits use a Breaker Buddy item AX49 available from Hydro Force to test your circuits in the following manner Plug the cords into the two outlets being tested...

Page 9: ...rranty 2B Water Supply Chemical Dilution Optional Auto Fill System The chemical dilution rate is controlled by the metering tip and the dilution rate can only be changed by changing the metering tip S...

Page 10: ...dilution rates are based on chemicals with water like viscosity Thicker more viscous chemicals will dilute at a different rate For powdered chemicals a liquid concentrate must be made Mix the concent...

Page 11: ...ength of the chain connecting the float bottle to the float valve Snap the beaded chain off the connector on the valve o Move the bottle down to decrease the water level o Move the bottle up to increa...

Page 12: ...pump Cup a hand around the hose barb to increase the vacuum suction on the hose When water is flowing out of the hose direct the hose to the solution tank and turn off the vacuum motors to ensure the...

Page 13: ...vacuum hose is connected to the Vacuum Barb on the front of the machine The other end with the 1 1 2 cuff is connected to the cleaning tool When ready to begin cleaning turn both vacuum switches to th...

Page 14: ...does not need to be connected When the recovery tank fills during cleaning the float ball assembly in the vacuum inlet filter will rise and will automatically shut off the vacuum air flow to prevent t...

Page 15: ...as 04 will flow 0 40gpm at 40psi See chart below Different jets with the same spray angle 8001 8003 8004 can have different orifice sizes Different jets with the same orifice size 80015 95015 110015 c...

Page 16: ...m the heater to reach the maximum temperature The water temperature in the solution tank cannot exceed 140 F Flow rate The lower the flow rate of the water through the heater the more time the water w...

Page 17: ...e AC11A Disconnect the vacuum hose and solution hose from the machine If water remains in the solution tank use the vacuum and vacuum the excess water from the tank If the auto fill system was utilize...

Page 18: ...intake hose or fittings leaking Repair or replace hose Tighten clamps or replace fittings Pressure regulator sticking Repair or replace pressure regulator PT048A or PT048 Pressure regulator faulty Rep...

Page 19: ...ses and tool Vacuum hoses or cuffs leaking Replace vacuum hoses cuffs connectors as needed Recovery tank full Drain tank Float shutoff filter clogged Clean float shutoff filter Ball stuck in float shu...

Page 20: ...breaker tripped Reset breakers or move cords to other outlets not getting Faulty power cord Replace cord AX32 Water hot Heater Switch not ON Turn switch ON Water start temperature too low Use hot wate...

Page 21: ...cal Jug Denotes Water flow in high pressure hose Denotes Chemical flow Denotes by pass water flow from pressure regulator Denotes incoming water flow M200H Solution Flow Path Float Valve Inlet Quick C...

Page 22: ...D FOR ALL COMPONENTS RED YELLOW BLUE BLACK 12 GA BLACK GREEN WHITE BLACK BLACK BLACK VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK Solution Pump Vacuum 2 Vacuum 1 Heater BLACK 12 GA TO COMMON GROUND FOR ALL...

Page 23: ...23 HEATER SWITCH Heating Element HEATER NM5043 230 F TEMP SWITCH PKLK 25 83 190 F TEMP SWITCH PKLK 25 82 Power Cord 2...

Page 24: ...WASTE PUMP FLOAT SWITCH TO COMMON GROUND FOR ALL COMPONENTS RED YELLOW BLUE BLACK BLACK 12 GA BLACK WHITE WHITE BLUE BROWN GREEN WHITE BLACK WHITE WHITE VACUUM 1 2 Stage VACUUM 2 2 Stage BLACK Heater...

Page 25: ...ord 1 When the switch is turned to the ON position power is supplied to the solution pump motor When not using solution Extracting Only do not turn this switch ON Vacuum 1 Power from Cord 1 When the s...

Page 26: ...turn Waste Pump Switch ON unless a hose is connected to the Pump out Outlet port Vacuum 1 2 Power from Cord 1 When the switch is turned to the ON position power is supplied to the both vacuum motors...

Page 27: ...CHEMICAL FEED FILTER FOOT VALVE Machines with optional AUTO FILL SYSTEM only Daily After Each Job 28 CLEAN VACUUM SHUTOFF ASSEMBLY SCREEN Daily After Each Job 28 CLEAN HYDRO FILTER If so equipped Dail...

Page 28: ...the stand pipe is the Vacuum Shutoff Assembly It functions to prevent debris and water from being sucked into the vacuum motors Operating the M200H without the Vacuum Shutoff Assembly or with a poorl...

Page 29: ...seal and replace as needed Re install the new or cleaned bag Close lid and secure latch RINSE OUT RECOVERY TANK Build up of fine silt and debris can damage the Waste Pump and Drain Valve Clean out the...

Page 30: ...Turn the vacuums OFF and disconnect the prime hose Place a bucket under the drain valve open the drain valve to drain the water out of the recovery tank Close the drain valve and dispose of the water...

Page 31: ...ox while working inside the base The filter is in the clear 1 2 ID hose from the solution tank to the inlet port on the solution pump Grasp the clear plastic filter cap and unscrew the cap from the bl...

Page 32: ...n has been drawn through the proportioner and mixed with the incoming water The metering tip can be removed from the proportioner to speed up the process Once the rinse solution has been drawn through...

Page 33: ...atches Deep scratches will allow water to flow past gaskets and leak from valve Replace valve if needed Examine the gaskets and replace if cut torn or deformed Raised rounded side of gasket goes towar...

Page 34: ...N Applying high pressure over 100psi to the Auto Fill system will cause damage to the Float valve and chemical proportioning mechanism 4 Turn the solution pump switch to the ON position Allow the anti...

Page 35: ...placementpartsavailableforrepairof yourM3 500 M Section 3 KIT A PT052 KIT B PT051 KIT C PT053 M200 PUMP AP50 PARTS ASSEMBLY Replacementpartsavailableforrepairof yourM200H 9 9 4 2 2 2 2 4 1 1 1 5 5 8 6...

Page 36: ...SHCS SS 7 MOUNT BOLT 4 BOLT 1 4 20 X 2 1 2 SHCS SS 8 WASHER FLAT M6 STAINLESS STEEL 10 WSH FLAT M6 SS 9 NUT 1 4 20 NYLOCK HEAD BOLT 6 NUT 1 4 20 NYLOC ZP NS PUMP COMPLETE WITH MOTOR 1 AP50 NS PUMP CO...

Page 37: ...alve Body 35 37 Flange 41 1 8 Spring 41 7 25 Enclosing Tube 41 15 5 Diaphragm 61 121 Elbow 90 Street 1 4 61 122 Adapter 61 107 2 Ceramic Weight 61 22 3 Proportioner PDE61 22 3 63 35 Magnet 63 37 Space...

Page 38: ...38...

Page 39: ...39...

Page 40: ...40...

Page 41: ...41...

Page 42: ...42...

Page 43: ...43...

Page 44: ...44...

Page 45: ...45...

Page 46: ...46...

Page 47: ...47...

Page 48: ...t apply to defects resulting from improper operation lack of maintenance unauthorized modification chemical incompatibility misuse abuse or exposure to freezing temperature conditions It does not cove...