OMA 526, Instruction Manual For Using And Maintaining

Page 1: ...I PONTE SOLLEVATORE A 4 COLONNE GB 4 POST LIFT 526...

Page 2: ......

Page 3: ...O VI ITALY Telefono 444 436199 Telefax 444 436208 1 Emis sio ne 01 Mar zo 1996 CENTRODIASSISTENZAAUTORIZZATO Rev 7 07 11 2003 Instructionmanualforusingandmaintaining ELECTRO HYDRAULIC LIFTS FOR VEHICL...

Page 4: ...rimedi Pag 36 Appendice A Informazioni particolari Pag 37 Appendice B Parti di ricambio Pag 38 Contents Packing transport and storage Page 3 Introduction Page 4 Chapter 1 Description of the machine Pa...

Page 5: ...eicamion neicontainer neivagoniferroviarisi possonoimpilarealmassimoduepacchi purch vengano reggiatitraloroeassicuraticontrolacaduta PACKING TRANSPORT AND STORAGE PACKING LIFTING HANDLING TRANSPORTING...

Page 6: ...NICHE Nor me eu ro pee UNI EN 1493 IMPIANTO ELETTRICO Nor me eu ro pee UNI EN 60204 1 OPENING THE PACKS When the lift is de li ve red make sure that it has not been da ma ged du ring tran spor ta tion...

Page 7: ...personaaddettaall usodelsollevatore MANUTENTORE personaaddettaallamanutenzioneordinariadel sollevatore Lifting transport unpacking assembly installationandcommissio ning adjustmentandinitialset ups NO...

Page 8: ...ersalatocomando traversaanteriore 6 traversatraversaposteriore 7 pedanadestra fissa 8 pedanasinistra mobile Figura3 Figure3 CHAPTER 1 DESCRIPTION OF THE MACHINE Four post lifts are fixed in stal la ti...

Page 9: ...lessibileperilrecupero dell o lio 11 NOTA Il tubo di man da ta olio 10 pu tro varsiinpressione Il tubo di re cu pe ro olio 11 non maiinpressione Fig 6 Pannellodicomandoecentrali naidraulica FIXED STRU...

Page 10: ...le funi di acciaio due grup pi pu leg ge di rin vio 4 del le funi Fig 10 Internopedanafissa MOVABLE STRUCTURE Themovablestructureconsistoftwocross piecesandtwoplat forms Eachcross piecetranslatesverti...

Page 11: ...ipodigiunto TR04 Pressionedilavorocontinuativa 210bar Pressionedilavorointermittente 230bar Pressionedipicco 250bar CHAPTER 2 SPECIFICATIONS CAPACITY 4000 kg 39240 N Max vehicleliftingheight 1750 mm M...

Page 12: ...the lift can be sup plied with an op tion of two dif fe rent hydrau lic power units i e the va rious com po nents of the pump that con vert the ro ta ry mo tion of the mo tor into fluid pres su re for...

Page 13: ...LFS2 N 6 175 LA2 12 C4 LA2 G2853 LA2 G3194 1 K1 KM1 Teleruttore Contactor TELEMECANIQUE LC1K0910B7 24V 50 60Hz 1 K2 KA2 Teleruttorediscesa Descentcontactor TELEMECANIQUE LC1D12 LA1DN11 1 M M Motoreel...

Page 14: ...POGRAPHIC DIAGRAM 12 Elettromagnete Electromagnet Quadroelettrico Controlpanel Microfuni Cablemicro switch Microfuni Cablemicro switch Mi cro funi Cablemicro switch Microfuni Cablemicro switch Elettro...

Page 15: ...ion 1 Parachutevalve 2 Solenoidvalve 3 Checkvalve 4 Reliefvalve 5 Throttlevalve 6 Motor 7 Pump 8 Filter 9 Reservoir TIPI DI VEICOLI SOLLEVABILI E INGOMBRI 13 1 4 7 2 5 3 6 8 9 2 Motore protezionetermi...

Page 16: ...ribution A TYPES OF VEHICLES SUITABLE FOR BEING LIFTED AND OVERALL DIMENSIONS Lifts are sui tab le for vir tual ly all vehi cles with to tal weight of no more than 4000 kg and with di men sions not ex...

Page 17: ...s it con tains im por tant in formationregardingtheriskstheoperatorormaintenancefit ter may be ex po sed to if the lift is used in cor rectly In the fol lowing text the re are clear ex pla na tions re...

Page 18: ...Theoperatorandthemaintenancefitterarerequiredtoobserve theprescriptionsofsafetyregulationinforceinthecountryofin stal la tion of the lift Furthermore theoperatorandmaintenancefittermust al ways work...

Page 19: ...19 Veicolocaricatocorrettamente SIDE MOVEMENTS Side mo ve ments re fer to shif ting of the vehic le to ward the left or right of the lift espe cial ly du ring the lif ting cyc le The sa fe ty de vi c...

Page 20: ...imentazionealmotore Fig 23 Martellettodisicurezza efinecorsa Fig 23 Sa fe ty wed ge and li mit switch POTENTIAL RISKS DURING LIFTING Thefollowingsafetydevicesareinstalledtoprotectagainstover loadsandp...

Page 21: ...inposizionipericolose Fig 27 Fig 26 Fig 26 RISKS FOR PERSONNEL Thisheadingillustratespotentialrisksfortheoperator maintenan ce fit ter or any ot her per son pre sent in the area around the lift re sul...

Page 22: ...u sed by the parts of the lift or the vehic le that are po si tio ned at head height When due to ope ra tio nal rea sons the lift isstoppedatrelativelylowelevations less than 1 75 m from the ground pe...

Page 23: ...ROUN DING THE LIFT AND ALSO THE PLAT FORMS MUST BE KEPT CLEAN Re mo ve any oil spills im me dia tely Fig 32 Risk of slip ping When the lift is ful ly down do not walk over the plat forms or the cross...

Page 24: ...richisullefondazioni CHAPTER 4 INSTALLATION THE FOL LOWING OPE RA TIONS MUST BE PER FORMEDEXCLUSIVELYBYSPECIALISEDTECH NICALSTAFFWITHAUTHORISATIONFROMTHE MANUFACTURERORLICENSEDDEALER IFTHESEOPERATIONS...

Page 25: ...ureindicatesonotassativecontolleranzeammesse suallineamento 1mm su squa dra tu ra 2 mm Fig 38 Tracciatura INSTALLING WITH EXPANSION ANCHORS Exampleofinstallationonindustrialfloorin avera ge mix con cr...

Page 26: ...a fon do le viti 15 di fis sag gio delle pe da ne 7 8 ASSEMBLY IWARNING UNAUTHORISEDPERSONS MUST NOT BE AD MITTEDDURINGASSEMBLYOPERATIONS ASSEMBLY OF MOVABLE STRUCTURE PLATFORM 1 Pla ce 4 trestles of...

Page 27: ...Fig 40 Fig 40 25 A B C K X K X Fune K Co lon ne 1 3 Fune X Co lon ne 2 4 Cab le K Posts 1 3 Cab le X Posts 2 4...

Page 28: ...lettrovalvoladidiscesa 15 eal finecorsasalita 16 vedischemi elettrici Fig 42Preparazionecolonna1 POST ASSEMBLY Re mo ve the sa fe ty rods 12 from the top of the posts 1 2 3 4 as shown in fig 41 Fig 41...

Page 29: ...iamentoimpian toidraulico Po si tion the posts at the end of the cross pieces pos 5 6 fig 39 obser ving the num be ring and the lay out shown in fi gu re 39 Fit the sa fe ty rods 12 from the top of th...

Page 30: ...nsodirota zione I ATTENZIONE TUTTE LE OPERAZIONIINDICATESOPRADEVO NOESSEREESEGUITEUNICAMENTE DA PER SONALESPECIALIZZATO ELECTRICAL SYSTEM CONNECTION Con nect the elec tri cal cir cuit of the cab le mi...

Page 31: ...35 Fig 51 Preregistrazionefuni Fig 52 Before making any manoeuvres 1 Check the fluid le vel and fill ifnecessaryusingmineraloil forhydraulicsystem ISO 32 H LP DIN 51525 2 Check the ro ta tion di rec t...

Page 32: ...len ti Serrareleviticonchiavedinamometri ca ta ra ta a 35 Nm Fig 55 Fissaggiodellecolonne SECURING THE POSTS TO THE GROUND Lower the plat form see ope ra ting in struc tions un til it is about 30 cm f...

Page 33: ...ollevatore Fig 57 Registrazione funi INSTALLING THE VEHICLE RAMPS AND THE WHEEL STOPS The ve hi cle ramps pos 41 fig 56 and the whe el stops 42 can be fit ted on eit her end of plat forms 7 8 ac cor d...

Page 34: ...ntooleodina micovederetabella inconvenientierimedi alcapitolo7 Fa sten the foot pro tec tions as shown in fig 58 by means of the M8x20 screws 46 Fig 58Footprotectionassembly PRELIMINARY TESTS AND INSP...

Page 35: ...abulloneria SET UP IWARNING THE FOL LOWING OPE RA TIONS ARE TO BE PER FOR MED EX CLU SI VELY BY TECH NI CIANS FROM THE AUT HO RI SED SER VI CE CEN TRE spe ci fied on the tit le page 1 No load check no...

Page 36: ...ofuni azionatomeccanicamente CHAPTER 5 OPERATING PRINCIPLES AND USE Fig 59 The lift ope ra tor con trols are MAIN SWITCH QS PO SI TION 0 the lift is not con nected to the elec tri cal sup ply you can...

Page 37: ...possibilicasidimalfunzionamentoedellesoluzioni consigliate capitolo7delmanuale CHAPTER 6 MAINTENANCE IIMPORTANT For a lon ger life of the plat forms pre ser ving the ir good sta te it is com pul sory...

Page 38: ...bile PERIODIC MAINTENANCE SCHEDULE Tokeeptheliftworkingatoptimalefficiencylevelsobservethere commendedmaintenanceschedule If you fail to per form main te nan ce at the re com mend ti mes the manufactu...

Page 39: ...circuito nelcambiodell olio usaresoloolioraccomandatooequiva lente nonusareoliodeterioratodalungagiacenzainmagaz zino Losmaltimentodell oliodeveesserefattocomeindicatonell ap pendice A EVERY 6 MONTHS...

Page 40: ...morosa Oliocontaminato Montaggioerrato Cambiareolio Chiamareservizio assistenza Perditaoliodalcilin droidraulico Guarnizionidanneg giate Sostituireleguarni zionidanneggiate CHAPTER 7 TROUBLESHOOTING F...

Page 41: ...zione indicarelaquantit richiesta Larichiestadeveesserefattaalrivenditoreautorizzatoindicatonel frontespizio APPENDIX A SPECIFIC INFORMATION DISPOSAL OF USED OIL Used oil drai ned from the re ser voi...

Page 42: ...Colonne Post 40...

Page 43: ...Traverse Crossbeams 41...

Page 44: ...Pedane Platforms 42...

Page 45: ...Cilindro Cylinder 43...

Page 46: ...Salvapiedi Foot protection 44...

Page 47: ...Centralina oleodinamica K3 Oleodynamic control unit K3 45...

Page 48: ...Quadro elettrico trifase Three phase electric panel 46...

Page 49: ...UNI 6592 B5009 DADO M20 UNI 5588 NUT M20 UNI 5588 B5011 VITE TCCE M5X35 UNI 5931 SCREW M5X35 UNI 5931 B5012 DADO CIE CO M5 UNI 5721 BLANK NUT M5 UNI 5721 B5017 CILINDROCOMPLETO COMPLETECYLINDER B5018...

Page 50: ...BASSOM66S UNI7474 SELF LOCKINGNUTM6 B5087 MOLLARICHIAMOMARTELLETTI WEDGERETURNSPRING B5088 DADO BLOK M8 UNI 7474 NUT M8 UNI 7474 B5089XX TRAVERSAL C L C CROSSBEAM B5098XX TRAVERSAL O L O CROSSBEAM B51...

Page 51: ...DI MASSIMA15 80 250BAR MAX PRESSURE VALVE15 80 250BAR B5453 ELETTOVALVOLA COMPLETA CENTRALINA K3 COMPLETE ELECTRO VALVE HYDRAULIC POWER K3 B5455 RULLO RAMPA RAMP ROLLER B5484 CARTERDX CARTERDX B5485...

Page 52: ...061 VITE TE M8X10 UNI 5739 SCREW TE M8X10 UNI 5739 C0062 RONDELLA 10 5X21UNI6592 WASHER 10 5X21 C0099 VITE TE 6X20 8 8 UNI 5739 SCREW M6X20 8 8 C0100 RONDELLA 8 4X17UNI6592 WAS HER 8 4X17 UNI 6592 C01...

Page 53: ...for mit avec les nor mes 73 23 CEE 89 336 CEE et 98 37 CE was ma nu fac tu red in con for mity with the nor mes 73 23 CEE 89 336 CEE and 98 37 CE i n be re in stim mung mit den Ri chtli nien 73 23 CE...