OPTI-UPS DS 100KC33 II, User Manual

Page 1: ...DS C33 II Series User s Manual www opti ups com ...

Page 2: ... HMI Human Machine Interface 8 3 1 Introduction 8 3 2 LCD Panel 8 4 Fixation and Installation 13 4 1 Fixation 13 4 2 Installation 21 5 Operation Procedures 26 5 1 Power on 26 5 2 Power off 28 5 3 Maintenance Bypass 28 5 4 Resumption from Maintenance Procedures 28 5 5 Emergency Power Off 28 5 6 Dry Contact Communication 30 6 Maintenance and Storage 31 7 Troubleshooting 31 8 Specifications 32 9 Cont...

Page 3: ...for DS C33 series are DO NOT TOUCH DANGEROUS HIGH VOLTAGE Dangerous high voltage mark pasted indicates high DC voltage Do not touch the surface marked with it When batteries are being discharged during blackouts do not switch off open circuit the battery magnetic switch to avoid danger Batteries are consumptive parts Check if battery voltage current and appearance are normal every 4 months to make...

Page 4: ...ns NFB S1 NFB 2 Primary AC Mains NFB S2 NFB 3 Input Fuse 4 Three phase AC Inductor 5 Rectifier Charger 6 Battery Auxiliary Relay 7 Battery MS Magnetic Switch 8 Manual Bypass Maintenance NFB S4 NFB 9 Inverter Module 10 Inverter Isolation Transformer 11 STS Static Transfer Switch 12 Output NFB S3 NFB ...

Page 5: ... for the purpose of using fewer components 4 Integrated A D signal processing 12 bit resolution and fast transition are featured 5 Heat dissipation structure combined with temperature protection makes the inverter more reliable 2 2 3 Static Transfer Switch 1 Use of SCR for the static transfer function of the inverter and the bypass can work in a variety of environments 2 High frequency technology ...

Page 6: ...rough the bypass path and the STS to the load 2 3 3 Battery Supply Operation Fig 2 3 3 Battery Supply Operation The power supplied from batteries goes through the inverter and the STS to the load When the load consumes power from the batteries its backup time depends on the battery capacity and the load power consumption Therefore save your data and turn off the personal computers as soon as possi...

Page 7: ...AC mains power goes through the maintenance bypass switch to the load This mode is only for trained professionals to do regular system and cleaning maintenance 2 3 5 EPO Switch Fig 2 3 5 EPO Switch UPS is going to be turned off and outputs no power in this mode for emergency ...

Page 8: ...onsists of main control event log user set maintenance staff advanced set calibrate set and spec service categories tabs and their corresponding pages 3 2 1 Main control Main control displays system operation status shown as Fig 3 1 There are input rectifier battery inverter STS and O P NFB status buttons Press these status buttons for details Main control buttons Inverter ON Turn on the inverter ...

Page 9: ...3 2 2 1 These are helpful for maintenance engineers to find root causes and solve issues fast More functions 1 PIP Picture in picture event log Different events are shown in separate windows as in Fig 3 2 2 2 2 Logs can be exported to a portable disk 3 Logs are erasable Fig 3 2 2 1 Fig 3 2 2 2 ...

Page 10: ...mmunication mode password dry contact programming brand name hotline shown as Fig 3 2 3 1 Password is required for access to this function and the default password is 000000 Successful access is shown as Fig 3 2 3 2 Press Save Data and Enter buttons to avoid being reset by other people Fig 3 2 3 1 Fig 3 2 3 2 ...

Page 11: ...e available for professionals to set parameters such as model input system reserve voltage I O transformer input voltage output system output voltage output frequency charge current equalization mode time battery data other data event log set other set reload data save data export set file shown as Fig 3 2 5 1 Contact the manufacturer for advanced set password This password is automatically change...

Page 12: ...nt and temperature etc shown as Fig 3 2 6 1 This function requires an advanced set password Press Save Data and Enter buttons to avoid being reset by other people Fig 3 2 6 1 3 2 7 Spec Service This function display specification details and service information shown as Fig 3 2 7 1 Fig 3 2 7 1 ...

Page 13: ...llustrates 4 Do not unpack the UPS during transportation 5 Exposing the UPS and the battery pack to liquids including rain is strictly prohibited 6 The UPS and the battery pack should not be exposed to any rigid external mechanical force including but not limited to pushing punching or dropping 7 Moving UPS or battery packs requires forklifts or cranes as Fig 4 1 1d and Fig 4 1 1e illustrate 8 Ele...

Page 14: ...U P S Fig 4 1 1c Fig 4 1 1d Fig 4 1 1e ...

Page 15: ... 4 1 2b and 4 1 2c illustrate 2 Unwrap PE coating 3 Unscrew screws of L fixers screwed on the pallet as Fig 4 1 2d and 4 1 2e illustrate 4 Follow the arrow marks to unload the UPS as Fig 4 1 2 illustrates Fig 4 1 2a Fig 4 1 2b Fig 4 1 2c Fig 4 1 2d Fig 4 1 2e Fig 4 1 2f Unscrew Unscrew ...

Page 16: ...cabinet For ventilation and maintenance purposes the distances to walls or objects should be at least as shown in Fig 4 1 3b and Fig 4 1 3c 4 The BTU values for DS C33 II series shown as table 4 1 3d 5 The chamber for UPS placement should be sufficiently lit and equipped with an emergency fire extinction system 15cm 15cm 50cm 50cm 90cm door Top View Fig 4 1 3a Fig 4 1 3b Fig 4 1 3c Table 4 1 3d BT...

Page 17: ...4 1 4 Outline and Dimension 10 15 20 30K 120V 208V 220V 380V Models ...

Page 18: ...45 60K 120V 208V Models 45 60 80 100 120K 220V 380V Models ...

Page 19: ...80 100 120K 120V 208V Models ...

Page 20: ...160 200K 220V 380V Models ...

Page 21: ...0 208V 84A 3P 100A 56A 3P 60A 96 9A 220 380V 49A 3P 50A 28A 3P 30A 48 4A 30KVA 120 208V 124A 3P 125A 83A 3P 100A 143 7A 220 380V 74A 3P 75A 45A 3P 50A 77 9A 40KVA 120 208V 167A 3P 200A 111A 3P 125A 192 2A 220 380V 101A 3P 125A 61A 3P 75A 105 6A 45KVA 120 208V 187A 3P 200A 124A 3P 125A 214 7A 220 380V 113A 3P 125A 68A 3P 75A 117 7A 50KVA 120 208V 207A 3P 225A 139A 3P 150A 240 7A 220 380V 124A 3P 12...

Page 22: ...ions for temperature and current limits 4 2 3 Cable Diameter Table 4 2 3 1 Specifications for AC Input and Output and DC Battery Cables Capacity Voltage Input mm 2 Output mm 2 Neutral mm 2 PE mm 2 Battery mm 2 10KVA 120 208V 8 5 5 8 2 0 14 220 380V 5 5 3 5 3 5 1 6 3 5 15KVA 120 208V 14 8 22 5 5 22 220 380V 8 3 5 5 5 2 0 8 20KVA 120 208V 22 14 30 5 5 30 220 380V 14 5 5 8 2 0 14 30KVA 120 208V 38 22...

Page 23: ... engineers are working on wiring the batteries 2 Check if batteries are well grounded and make sure your limbs are dry before you perform battery disconnection 3 Disconnect UPS and batteries switch off the battery breaker and unplug the battery connector and then disconnect cables of batteries on every layer 4 During battery disconnection do not touch neighboring batteries while processing cables ...

Page 24: ... I T I N I2 R I2 S I2 T BP R BP S BP T BP N O N O R O S O T B G B 45 60K 120V 208V Models 45 60 80 100 120K 220V 380V Models Master UPS I R I S I T B G B I N I2 R I2 S I2 T BP R BP S BP T BP N O N O R O S O T Slave UPS I R I S I T B G B I N I2 N BP N O N BP R BP S BP T O R O S O T ...

Page 25: ...80 100 120K 120V 208V Models Slave UPS I R I S I T I N B G B BP R BP S BP T BP N O N O R O S O T ...

Page 26: ...ue the next procedure If the sequence is reverse turn off the AC mains and exchange S and T phase input cables and turn on the AC mains Proceed with the next procedure if the phase sequence is correct 4 Initial power on Switch off the load switch and disconnect all cables from UPS to the load Follow the below procedures a Turn on the battery cabinet switch battery fuse b Turn on the UPS battery sw...

Page 27: ...S Power on off Workflow for 10K 30KVA models fuses must be installed before the initial power on operation Initial Power on Procedures Switch on Switch off Switch on Switch off SPS S1 Power off Procedures Inverter status button becomes green after about 50 seconds Bypass Reserve status button becomes green Switch on Switch on Switch off Switch off Switch on S3 Switch on Switch off S2 BAT Switch of...

Page 28: ...he same way the old batteries have been wired Check voltage and polarity after new batteries have been installed 3 Restarting the UPS Follow Fig 5 3 to transfer to inverter mode 5 4 Resumption from Maintenance Procedures Follow Fig 5 3 5 5 Emergency Power Off EPO Emergency Power Off is a device for an accident or emergent power cutoff under abnormal or unexpected circumstances EPO makes 1 the inve...

Page 29: ...Fig 5 3 Maintenance Bypass Workflow for 10K 30KVA models fuses must be installed before the initial power on operation ...

Page 30: ...ULT_COM 14 UPS FAULT_NO FUSE FAULT_NC 15 UPS FAULT_COM FUNCTION RELAY1_NO 16 UPS FAULT_NC FUNCTION RELAY1_COM 17 RECIFIER AC FAIL_NO FUNCTION RELAY1_NC 18 RECIFIER AC FAIL_COM COMPOSITE FAULT_NO 19 RECIFIER AC FAIL_NC COMPOSITE FAULT_COM 20 RESERVE FAIL_NO COMPOSITE FAULT_NC 21 RESERVE FAIL_COM FUNCTION RELAY2_NO 22 RESERVE FAIL_NC FUNCTION RELAY2_COM 23 UPS OVERLOAD_NO FUNCTION RELAY2_NC 24 UPS O...

Page 31: ...ct all cables take out the fuses or batteries for battery inbuilt models and wrap the UPS with PE coating 5 If after restarting the UPS that has been returned to operation from storage the time or date is incorrect on the HMI display panel change the Lithium battery 7 Troubleshooting Deal with issues relying on events messages or indications of icons or pop up windows on the HMI display panel show...

Page 32: ...ter 4 Cycles Overload Capacity 101 124 Transferred to bypass after 30 minutes 125 150 Transferred to bypass after 10 minutes 150 Transferred to bypass after 1 minute Inverter Topology IGBT Design DSP Control 20KHz PWM Sine Wave Frequency 50Hz 60Hz Frequency Stabilization 0 1 Phase Lock Range 5Hz Phase Unlock Range 5Hz Phase Relock Range 3Hz Waveform Sine Wave Crest Factor 3 1 THD 3 for Linear Load...

Page 33: ...0 40 Storage Temperature 25 55 Storage Altitude 10000M Operating Altitude 3500M Relative Humidity 90 Non Condensing Physical Dimensions Width 530 530 530 530 810 810 810 810 810 TBD TBD Depth 869 869 869 869 810 810 810 810 810 TBD TBD Height 1010 1010 1010 1010 1900 1900 1900 1900 1900 TBD TBD Packing Dimensions Width 580 580 580 580 920 920 920 920 920 TBD TBD Depth 900 900 900 900 920 920 920 9...

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