Optibike M Series, Owner'S Manual

Page 1: ...OWNER S MANUAL V4 0 OPTIBIKE High Performance Electric Bikes Opti Bike LLC U S PATENTS 6 296 072 6 629 574 ...

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Page 3: ...rformance Opti Bike LLC assumes no liability for any injury resulting from failure to read and comply with the information within this manual The information and instructions within this manual are meant to be used as guidelines for safe operation It is important to know and follow all the rules and laws pertaining to safety and transportation in your area Herein Opti Bike LLC will be referred to ...

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Page 5: ...ER 15 2 BEFORE YOU RIDE 16 2 1 FITTING YOUR OPTIBIKE 16 2 2 SAFETY CHECKLIST 18 3 OPERATING YOUR OPTIBIKE 20 3 1 RIDING SAFELY 20 3 2 OPERATING CONDITIONS 21 3 3 PROPER OPTI BIKING TECHNIQUE 22 3 4 POWERING YOUR OPTIBIKE 24 3 5 OPTIBIKE BATTERY AND CHARGING 25 3 6 OPTIBIKE OPERATING MODES 28 4 MAINTENANCE 31 4 1 TORQUE SPECIFICATIONS 31 4 1 SCHEDULED MAINTENANCE 32 4 2 STORAGE 33 4 3 SECURITY 34 5...

Page 6: ...l to the specified task Take extra time to read this point and follow it closely Warning Caution This symbol denotes a potentially hazardous situation which could lead to personal injury or bike malfunction Be sure to heed and follow these instructions Note This symbol denotes additional useful information or text pertaining to the page in which it is contained Tools Look for this symbol to find a...

Page 7: ...Front Wheel 6 Stem 7 Headset 8 Bicycle Computer 9 Rear Shock Suspension 10 Rear Fender 11 Rear Wheel 12 Derailleur 13 Triangular Swingarm 14 Crank Arm 15 Pedal 16 Headlight Body and Control Switches 17 Handlebars 18 Seat 19 Seat Post 20 Disc Brake OPTIBIKE COMPONENTS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 ...

Page 8: ...ake Rotor 22 Brake Calipers 23 Front Brake Cable 24 Front Fork Suspension 25 Chain 26 Chain ring 27 Chain Guard 28 Charge Port External Battery Port and Main Power Switch 29 Lock Port 30 Rear Shift and Brake Cables 21 22 25 26 27 28 29 30 23 24 ...

Page 9: ...or you are uncomfortable with assembling your Optibike you should take the Optibike to a local bicycle shop A trained bicycle mechanic will be able to complete the initial assembly process This service is not included with the purchase of your Optibike 1 1 INITIAL BIKE INSPECTION Visually inspect your Optibike for signs of damage The most obvious forms of damage will be scratches or dents to the f...

Page 10: ...proper position handlebars should be parallel to the top of the front fork STEP 4 Tighten bolt lightly on top of the stem see step 2 until headset can move freely without excessive play STEP 5 Tighten bolts on the side of the stem see step 1 Torque setting 35 55 in lbs this value can be found on most bike stems Rotate headlight body downward so that the headlights are aimed forward with a slight d...

Page 11: ...e these bolts STEP 7 Rotate handlebars within stem to a comfortable riding position STEP 8 Tighten four bolts on the front of the stem Using a criss cross pattern rotate each bolt a few turns at a time until all are tightened to 35 in lbs Rotate headlight body back to proper position ...

Page 12: ...dal it is engraved with an L on the axle STEP 2 Screw left pedal onto left crank arm by hand Axle is reverse threaded tighten counterclockwise STEP 3 Tighten pedal using 15mm wrench Torque setting 307 in lbs STEP 4 Repeat steps 1 3 with the right pedal The right pedal has conventional threads tighten the right pedal clockwise L ...

Page 13: ...ench STEP 1 Insert seat post into bike frame STEP 2 Adjust seat to appropriate height The bottom of the seat post should be greater than 0 6 inches 1 5cm above the rear shock STEP 3 Firmly tighten the seat clamp bolt Minimal torque is required to prevent seat post from slipping 0 0 6 6 i in n ...

Page 14: ... fork To prevent injury place hand over the cable tie as shown STEP 2 Remove red spacer from the front brake caliper it is positioned between the brake pads Also remove the front skewer from its packaging STEP 3 If your front fork has a 20mm axle please skip to step 7 See the included fork manual for more information Insert skewer through the front axle as shown One spring goes on each side of the...

Page 15: ...hould slide cleanly into the caliper and between the break pads as shown STEP 6 The axle should sit in the fork mounts Tighten the nut on the skewer so that the quick release lever is tight when fully clamped The lever should point up or back when secured Skip steps 7 10 STEP 7 Steps 7 9 are for bikes with 20mm front axles Release the latch and open the fork mount as shown Lift the bike off the mo...

Page 16: ...e fork STEP 9 Place the wheel into the fork and ensure that the brake rotor slides cleanly into the front caliper see step 5 From the right side of bike slide the axle through the fork wheel and then the brake side of the fork Screw the axle into the fork and hand tighten Close both quick releases so that they touch the fork ...

Page 17: ...our boltholes as closely as possible STEP 3 Place the four bolts with washers through the mounting holes in the fender and hand tighten into the frame STEP 4 Using included multi tool tighten each bolt a few turns until all four are equally tight While tightening the bolts hold the fender straight and directly over the rear wheel This will ensure proper alignment Do not over tighten the fender bol...

Page 18: ...he ball of the foot on the pedal the corresponding leg should have a slight bend at the knee 5 for the optimal saddle height If the leg is over extended and there is no bend in the knee the saddle must be lowered until there is a slight bend at the knee If the bend at the knee is greater than 5 the seat must be raised until there is a slight bend at the knee An incorrect saddle height can cause da...

Page 19: ...the elbows while gripping the handlebars If adjusting the horizontal position of the saddle does not allow for the optimal riding position a new stem of a different length may be needed A local bike shop will carry the correct size stem IMPORTANT The horizontal position of the saddle must not deviate from the manufacturer s recommended adjustment area If saddle is not situated in the recommended a...

Page 20: ...ght BRAKES Ensure front and rear brakes work properly Check the brake pads pads should not be overly worn and must be correctly positioned inside the brake caliper Ensure that the brake hose lines are not crimped or cut Make certain that the brake levers are securely fastened to the handlebar See the included manufacturer s manual for additional information STEERING Ensure handlebar stem and heads...

Page 21: ...eur grip shift cables and casings must be properly lubricated FRAME FORK Ensure that the frame and fork are not bent or broken ACCESSORIES Ensure all accessories are securely fastened to the bike Be certain that the rider knows how to operate accessories Do not operate accessories unless the bike is at a complete stop HELMET It is strongly recommended that an ANSI or SNELL approved bicycle helmet ...

Page 22: ...o liability for use of your bike in violation of local laws 3 1 RIDING SAFELY GENERAL RULES When riding obey the same road laws as all other road vehicles including giving way to pedestrians and stopping at red lights and stop signs For further information contact the road or traffic authority in your area Ride your Optibike predictably and in a straight line Never ride against traffic Use correct...

Page 23: ...the Optibike Do not lock up the brakes When braking always apply the rear brake first followed by the front The front brake is more powerful and if it is not correctly applied you may lose control and fall Maintain a comfortable stopping distance from all other riders vehicles and objects Safe braking distances and forces are subject to the prevailing weather conditions 3 2 OPERATING CONDITIONS WE...

Page 24: ...ROPER OPTI BIKING TECHNIQUE PEDALING TECHNIQUE Position the ball of your foot on the center of the pedal When pedaling ensure your legs are parallel to the bicycle frame To absorb shock keep your elbows slightly bent Your Optibike may be pedaled as a normal bike and without assistance from the motor Because the Optibike is heavier and balanced differently than your ordinary bicycle it is recommend...

Page 25: ... on the left side of the handlebars to the desired gear WHILE PEDALING with slight pressure It is not possible to shift the derailleur when the bike is stopped or when pedaling backwards When approaching an incline shift to a lower gear before the cadence slows down significantly When coming to a stop shift to a lower gear before stopping as it will be easier to pedal when starting again ALWAYS be...

Page 26: ...re to lean your body into the corner Maintain the inside pedal at the 12 o clock position and slightly point the inside knee in the direction you are turning Keep the other leg straight Do not pedal through fast or tight corners 3 4 POWERING YOUR OPTIBIKE Optibike recommends that you become well acquainted with pedaling and operating your bike without motor assistance prior to using the full elect...

Page 27: ... the speed of the motor and the amount of assistance the user receives If you ride at a cadence of less than 70 pedal rotations per minute rpm the motor will be less efficient and will dissipate more power as heat Optibike recommends that you maintain a cadence within the specified range of 70 100rpm DERIVATIVE POWER CONTROL DPCTM When accelerating from a stop and when shifting the Derivative Powe...

Page 28: ...emperatures near 0 C 32 F See the table below for further information Battery Capacity Decreases at Colder Temperatures Charge Condition 1C to 4 2V 0 05C cutoff Discharge 1C to 2 75V cutoff 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 Voltage Volt 0 10 20 30 40 50 60 70 80 90 100 110 120 Retentive Capacity 20o C 0o C 60o C 40o C 25o C This table illustrates the voltage vs charge for lithium batteries at va...

Page 29: ... as shown STEP 4 Align the small charger connector with the bike s charger port and insert charger connector STEP 5 Plug the charger into the wall outlet and turn the charger on STEP 6 Turn the headlight body power switch to the ON position STEP 7 The red LEDs on the charger should glow indicating that it is on and functional This charger LED will glow yellow to indicate charging and green to indi...

Page 30: ... watts or less than 3 of the total bike s output power Using the headlights for an entire ride will reduce runtime by about 2 minutes ECONOMY MODE For maximum runtime the SPEED switch may be set to ECO The Optibike s economy mode limits the output power to approximately 300 watts and can extend runtime to 2 hours SAFE MODE When the bike s charge level drops below 15 the bike will automatically ent...

Page 31: ...een 85 100 On On On 70 85 On On Flashing 55 70 On On Off 40 55 On Flashing Off 15 40 On Off Off Safe Mode Flashing Off Off Bike Empty Fast Flashing Off Off Flashing Fast Flashing KEY LED Charge Indicator Table LED Charge Level Red Yellow Green 85 100 On On On 70 85 On On Flashing 55 70 On On Off 40 55 On Flashing Off 15 40 On Off Off Safe Mode Flashing Off Off Bike Empty Fast Flashing Off Off LED ...

Page 32: ...afety codes all three LEDs flash quickly several times followed by a solid glow The solid LED indicates the bike s condition This sequence will repeat until the condition is remedied When displaying safety codes all three LEDs flash quickly several times followed by a solid glow The solid LED indicates the bike s condition This sequence will repeat until the condition is remedied LED LED Red Red Y...

Page 33: ...ecifications Stem handlebar binder 4 bolts 35 50 Seat rail binder 174 347 Seat post binder Note Seat posts require only minimal tightening to not slip downward Avoid over tightening Pedal into crank 307 minimum Crank bolt 305 391 Chainring bolt steel 70 95 Chainring bolt aluminum 44 88 Shift lever twist grip type 17 Rear derailleur mounting bolt 70 85 Rear derailleur cable cinch bolt 35 45 Quick r...

Page 34: ...5mm hex wrenches standard flat head and Phillips screwdrivers pliers tire pump FREQUENCY PART ACTION Before every ride Chain Ensure chain is properly lubricated Tires Check inflation and ensure tires are at correct pressure Weekly Chain Check for wear Rear cassette not applicable to all bikes Check for wear Semimonthly Chain ring Check for wear Shocks front and rear Ensure shocks are at correct pr...

Page 35: ...ry FREQUENCY PART ACTION Monthly Bearings Ensure hub and headset bearings move freely and are properly adjusted Handlebars Ensure handlebars are tight Seat seat post Ensure parts are tight and will not move during operation Pedals Ensure that pedals are tight ALL nuts bolts Ensure all nuts and bolts are tightened to correct torque specifications Yearly ENTIRE OPTIBIKE The entire bike should be pro...

Page 36: ...ust above the bottom bracket 2 Register the bicycle with the local police department 3 Invest in a high quality bicycle lock that will resist hack saws and bolt cutters Always lock your bicycle to an immovable object if it is left unattended 4 Buy insurance for your bike This can often be obtained for little cost through an insurance agent and should also provide coverage in case of a crash or fal...

Page 37: ...e for rapid resolution Check the status of an existing case Download service documents and updates Download manuals and technical tips View service and technical videos You can access the Opticare portal online at http optibike com PROBLEM CAUSE REMEDY Bike won t turn on Misaligned battery switch The main power switch should be in the forward position to use the internal battery or the rear positi...

Page 38: ...rease run times See section 3 5 Bike has little power Low battery Connect the battery to the charger and verify that the bike is charging Fully charge the bike Internal battery charger is plugged in but bike s LEDs do not indicate charge No power at outlet Make sure that the charger indicator lights when charger is turned on If not use another working outlet Misaligned battery switch Flip the swit...

Page 39: ...ming your bike s cycle computer and checking the sensor position Rear shock is too soft Low air pressure See the included manufacturer s manual for information on correctly adding air to your rear shock Motor is skipping not operating smoothly Overheated motor The Motorized Bottom Bracket in your Optibike contains integrated high temperature protection This system reduces the active phases of the ...

Page 40: ...rts include anything that is not normally stocked by Optibike All products returned must be in original packaging please keep your box Failure to do so will affect your refund and the customer will pay the cost of repackaging for shipping Cost of shipping and shipping insurance is the responsibility of the shipper customer In the event of damage in return shipping it is the responsibility of the c...

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