Orbitalum RPG 1.0, Operating Instructions With Spare Parts List

Page 1: ...precision power simplicity Operating instructions with spare parts list Tube Squaring Machines RPG 1 0 Cordless right angled drive Code 790 036 762 Maschine no ________________________________ ...

Page 2: ...ed in particular the rights of duplication and distribution as well as translation Duplication and reproduction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH ...

Page 3: ... 2 3 2 One piece clamping shells 8 2 3 3 Durable storage and shipping case 9 3 Features and scope of application 10 3 1 Features 10 3 2 Scope of application 10 4 Technical specifications 11 4 1 Rating 11 5 Commissioning 12 5 1 Scope of delivery 12 5 2 Transport 13 6 Operation 14 6 1 Preparation 14 6 2 Mounting the multifunctional tool MFW to the tool support 15 6 3 Inserting and replacing clamping...

Page 4: ...le of contents Operating instructions RPG 1 0 Cordless right angled drive II 09 07 MT_RPG 1 0_BA_04_790036762_02 doc orbitalum tools gmbh 9 1 RPG 1 0 Cordless 25 9 2 RPG 1 0 Cordless right angled drive 26 ...

Page 5: ...njury or material damage Always read and observe these warning messages This is a warning symbol It should warn you against dangers of injury Follow all instructions which are identified with this safety symbol in order to avoid injuries or death Warning symbol Meaning DANGER Direct danger Non observance could result in death or critical injury Restrictions if applicable X Measures to prevent dang...

Page 6: ...of actions You have to do something here X Single request for action You have to do something here Z Conditional request for action You have to do something here if the specified condition is met 0 3 Abbreviations Abbr Meaning RPG 1 0 Cordless Tube Squaring Machine for tubes with an outer diameter of up to 1 0 inches equipped with a rechargeable accumulator RPG 1 0 Cordless right angled drive Tube...

Page 7: ...r use Use the RPG 1 0 exclusively for machining thin walled tubes see Scope of application chapter 3 2 p 10 The user will be the only person liable for damages caused by improper use 1 2 Safety regulations Only use the dimensions and materials specified in this manual Always consult Orbitalum Tools after sales service personnel before using other materials Read the enclosed safety notes completely...

Page 8: ... to have good illumination Do not work near combustible liquids or gases 1 4 Waste disposal environmental protection Dispose of chips and used gear lubricant oil according to the regulations Discarded electric tools and accessories contain a large share of valuable raw and synthetic materials which can be recycled Therefore Electrical electronic devices which are marked with the symbol to the left...

Page 9: ...ust 13th 2005 are in the responsibility of the end user Batteries which are marked with the symbol on the left may not be disposed of together with household waste according to the applicable EU directive 91 157 EEC With batteries containing hazardous substances the chemical symbol for the heavy metal content is indicated below the waste bin 1 5 Further safety regulations Observe the regulations n...

Page 10: ... tools gmbh 2 Design of the product 2 1 RPG 1 0 Cordless 1 Rechargeable accumulator 6 Feed Unit 2 Housing with driving motor 7 ON OFF switch Speed controller 3 Switch for right handed left handed 9 Tool support rotation 10 Multifunctional tool MFW 4 Feed with scale ring 5 Release handle for fixing the clamping shells 1 9 8 2 7 6 5 4 3 ...

Page 11: ...2 RPG 1 0 Cordless right angled drive 1 Rechargeable accumulator 6 Feed with scale ring 2 ON OFF switch Speed controller 7 Feed Unit 3 Switch for right handed left handed 8 Release handle for fixing the rotation clamping shells 4 Hoop guard Carrying handle 9 Multifunctional tool MFW 5 Housing with driving motor 10 Tool support 8 1 3 2 4 5 6 7 9 10 ...

Page 12: ... any tools Not contained in the standard scope of delivery Other dimensions are available upon request Article For tube OD mm For tube OD inch Code no 3 18 0 125 790 036 201 6 35 0 250 790 036 202 9 53 0 375 790 036 203 10 00 0 394 790 036 204 12 00 0 472 790 036 205 12 70 0 500 790 036 206 17 20 0 677 790 036 207 19 05 0 750 790 036 208 21 30 0 839 790 036 209 One piece clamping shell 25 40 1 000...

Page 13: ...09 07 MT_RPG 1 0_BA_04_790036762_02 doc 9 2 3 3 Durable storage and shipping case High quality blue transportation case with insert Very sturdy design Already included in the standard scope of delivery of the RPG 1 0 Cordless right angled drive Article Code no Durable storage and shipping case 790 036 080 ...

Page 14: ...utting geometry adapted to application multi cutting tool only one screw is needed to fix and secure the tools tool coating TiN Machine hand operated Drive with rechargeable accumulator Quick clamping system for tubes Quick change system for clamping shells Feed with scale ring total 10 mm 0 393 inches per revolution 1 5 mm 0 059 inches per pitch line 0 05 mm 0 002 inches Feed unit twistable detac...

Page 15: ...inch 145 x 380 x 75 mm 5 7 x 15 x 3 inch Total weight with accumulator without clamping shells 2 1 kg 4 63 lbs 2 2 kg 4 85 lbs Voltage of rechargeable accumulator 12 V 12 V Power supply of battery charger 220 240 V 50 60 Hz 220 240 V 50 60 Hz Speed max idling speed 0 400 min 1 rpm 0 350 min 1 rpm Noise level at the workplace Idle running approx 70 dB A With load approx 85 dB A Idle running approx ...

Page 16: ...portation damage to your supplier immediately 5 1 Scope of delivery 1 Tube Squaring Machine RPG 1 0 Cordless Cordless right angled drive 1 Durable storage and shipping case 2 Rechargeable accumulators 1 Battery charger 1 Multifunctional tool 1 Torx T spanner for securing the multifunctional tools T 15 1 Operating instructions with Spare parts list Operating instructions and safety notes for the ba...

Page 17: ... aids are not required For safe transportation hold the machine as shown in the illustrations below Transport RPG 1 0 Cordless Transport RPG 1 0 Cordless right angled drive Danger of injury by unintended restart of the machine During transport the ON OFF switch could be actuated inadvertently so that the machine is started X Remove the rechargeable accumulator before transportation or workplace ch...

Page 18: ...njury by unintended restart of the machine X Remove the rechargeable accumulator before performing any repair maintenance or adjustment work or tool change Danger of injury Rotating tool support Do not reach into the tool support while machining keep wide clothing away from the working area X Operate the machine only after the tube has been clamped 6 1 Preparation 1 Specify the tube dimension to b...

Page 19: ... cutting edges Do not touch the cutting edges when mounting the multifunctional tool X Wear safety gloves 1 To detach the feed unit 1 turn the feed with scale ring 2 clockwise 2 Screw the multifunctional tool 3 to the tool support 4 using the Torx screwdriver 3 Mount the feed unit 1 by means of turning the feed with scale ring 2 counterclockwise The assembly of the multifunctional tool is now comp...

Page 20: ...the release handle must be flush with the inside of the housing If an already mounted set of clamping shells is to be replaced it can now be removed by compressing it 3 Compress the set of clamping shells 6 slightly and insert it into the housing The clamping shell is correctly inserted if it has engaged If the clamping shell does not engage readjustment is possible by slightly turning the clampin...

Page 21: ...rted tube X Before clamping the tube make sure that there is sufficient distance between the MFW and the tube 1 Fix the machine with sufficient distance to the tube 2 To clamp the tube turn the large release handle 5 clockwise to the limit stop The tube may now be processed 3 To detach the machine from the tube turn the release handle 5 counterclockwise ATTENTION Fixing the machine to the tube Det...

Page 22: ...tubes in a cramped working area 6 5 1 Adjusting the feed unit The feed unit with release handle is adjustable in 3 positions 1 Detach the feed with scale ring 2 by turning clockwise 2 Unplug the feed unit 1 and turn into the desired position Position 1 Standard Position 2 Position 3 3 Attach the feed with scale ring 2 by turning counterclockwise 1 2 ...

Page 23: ...termining the speed Speed range RPG 1 0 Cordless Speed range RPG 1 0 Cordless right angled drive 0 400 rpm 0 350 rpm X Set the speed by means of ON OFF switch speed controller 7 RPG 1 0 Cordless RPG 1 0 Cordless right angled drive The more the speed controller 7 is pressed the higher is the number of revolutions The machining behavior can be influenced by altering the speed During the processing o...

Page 24: ...atic advance to a very low level If the tool gets stuck in the tube during processing and the ON OFF switch remains pressed the drive could get damaged due to overheating X Release the ON OFF switch immediately and remove the machine from the tube If the speed is reduced too quickly during processing the tool could get stuck in the tube and come to a stop X Always reduce the advance evenly A tube ...

Page 25: ...1 0 Cordless right angled drive The machine starts to run If the tool chatters after starting the facing speed is too high X Reduce the speed see chapter 6 6 p 19 6 7 2 Advancing the tool Each pitch line corresponds to an advance of 0 05 mm 0 002 in one revolution corresponds to an advance of 1 5 mm 0 059 in When facing make sure not to exceed a chip thickness of 0 05 mm 0 002 in If this thickness...

Page 26: ...he tube by means of the feed with scale ring 2 until the tool contacts the tube 2 When the cutting edge of the tool is facing along the entire circumference of the tube Z Go on advancing the tool with constant pressure until the desired machining result is achieved 3 Release the ON OFF switch or speed controller respectively The machine comes to a stop 4 Detach the machine from the tube Switching ...

Page 27: ... of being injured when pressing the ON OFF switch inadvertently X Remove the rechargeable accumulator from the machine before performing any maintenance work Time Interval Activity Whenever the machine is cleaned X Clean the clamping shells and the housing tool support Whenever the tool is changed X Clean the tool support and the multifunctional tool DANGER ...

Page 28: ...ing instructions of the battery charger X Use the stand by accumulator The driving motor of the RPG 1 0 is not running The rechargeable accumulator has not been connected to the RPG 1 0 X Connect the rechargeable accumulator to the RPG 1 0 The tool tends to vibrate The cutting speed is too high X Reduce the number of revolutions cutting speed see chapter 6 6 p 19 High level of vibration Axial or r...

Page 29: ...0 Cordless Item No Code Description 1 790 036 170 Feed unit complete 2 790 036 132 Tool support Cordless 790 038 314 Multifunctional tool MFW P 2 790 038 315 Multifunctional tool MFW P 2 10 pieces not shown 790 086 220 Torx screw to multifunctional tool 3 610 810 017 Grooved ball bearing 4 790 036 160 Driving unit complete 5 790 036 180 Release handle complete 1 2 3 4 5 ...

Page 30: ...e Item No Code Description 1 790 036 170 Feed unit complete 2 790 036 134 Tool support Cordless right angled drive 790 038 314 Multifunctional tool MFW P 2 790 038 315 Multifunctional tool MFW P 2 10 pieces not shown 790 086 220 Torx screw to multifunctional tool 3 610 810 017 Grooved ball bearing 4 790 036 160 Driving unit complete 5 790 036 180 Release handle complete 1 2 3 4 5 ...

Page 31: ...Operating instructions RPG 1 0 9 Spare parts list orbitalum tools gmbh 09 07 MT_RPG 1 0_BA_04_790036762_02 doc 1 ...

Page 32: ...traße 19 78224 Singen Deutschland Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 500 tools orbitalum com www orbitalum com An ITW Company 790 036 762_02 04 09 07 Orbitalum Tools GmbH D 78224 Singen 2007 Printed in Germany ehemals formerly ...