Orbitalum SCORP 220 Plus, Operating Instructions Manual

Page 1: ...precision power simplicity Operating instructions Pipe Cutter SCORP 220 Plus SCORP 360 Code 790 014 762 Machine no ________________________________ ...

Page 2: ...ed in particular the rights of duplication and distribution as well as translation Duplication and reproduction in any form print photocopy microfilm or electronic require the written permission of Orbitalum Tools GmbH ...

Page 3: ...ulations 5 2 Construction of the product 6 2 1 Standard 6 2 2 Accessories 7 2 2 1 Cutting disc saw blades 7 3 Characteristics and range of applications 8 3 1 Characteristics 8 3 2 Range of applications 8 3 2 1 Working range 8 4 Technical Data 9 5 Commissioning 10 5 1 Scope of delivery 10 5 1 Transport 11 5 2 Connection requirements 11 6 Operation 12 6 1 Mounting and changing of saw blades 12 6 2 M...

Page 4: ...Table of contents Operating instructions SCORP II 06 07 MT_SCORP_BA_04_790014762_09 doc orbitalum tools gmbh ...

Page 5: ...l damage Always read and observe these warning messages This is a warning symbol It should warn you against dangers of injury Follow all instructions which are identified with this safety symbol in order to avoid injuries or death Warning symbol Meaning DANGER Direct danger Non observance could result in death or critical injury Restrictions if applicable X Measures to prevent danger WARNING Possi...

Page 6: ...ng Important Note Notes Contain particularly important information for comprehension Instruction You must take notice of this symbol 1 Request for action in a sequence of actions You have to do something here X Single request for action You have to do something here Z Conditional request for action You have to do something here if the specified condition is met ...

Page 7: ...s must be observed 1 1 Proper use Only use the SCORP for cutting of pipes For damages caused by using not according to regulations is just the user responsible 1 2 Safety regulations Only use the dimensions and materials specified in these instructions Other materials should only be used after consulting the Orbitalum Tools customer service department Only use authentic Orbitalum Tools saw and cut...

Page 8: ...lug and allow the machine to run to a stop Do not carry the electric tool holding it at the cable and do not use it to pull the plug out of the socket Protect the cable against heat oil and sharp edges chips Pay attention to the surroundings Do not use any electric tools in a damp or wet area Make sure to have good illumination Do not work near combustible liquids or gases The power on time is max...

Page 9: ... and utilization of electrical electronic devices Electrical electronic used devices contain parts which must be handled selectively according to the EU directive Separate collection and selective treatment is the basis for environment friendly disposal and the protection of human health Our products that were sold to you after August 13th 2005 are taken back and treated according to legal standar...

Page 10: ...dard 1 Operating handle 2 Locking screws of the cover 3 Fixed protection housing 4 Regulating knob for fixing clamps 5 Moveable protection housing 6 Adjustable wheel to prevent misalignment 7 Release button 8 On Off button 9 Protection switch for On Off button 10 Switch for overload protection 11 Motor 12 Fixing clamps pipe clamps 1 2 3 4 5 6 7 8 9 11 10 12 ...

Page 11: ...0 Plus to SCORP 360 Blade Ø mm Blade Ø inch 140 x 62 5 5 x 2 4 140 x 62 5 5 x 2 4 140 x 62 5 5 x 2 4 155 x 62 6 102 x 2 4 Rotation speed idle rpm 4200 4200 4200 4200 Saw blade thickness max mm Saw blade thickness max inch 1 5 2 0 06 0 08 1 5 2 0 06 0 08 1 5 2 0 06 0 08 1 5 2 0 06 0 08 Max cutting width saw blade mm Max cutting width saw blade inch 2 0 0 08 2 0 0 08 2 0 0 08 2 0 0 08 Pipe materials...

Page 12: ...res Efficient and light hand held machine Quick cutting of pipes Large operating and dimension range Suitable for spigot and socket joints Reduction of tooling costs Economical 3 2 Range of applications 3 2 1 Working range SCORP 220 Plus SCORP 360 mm 20 220 75 360 Outer Ø inch 0 800 8 660 2 950 14 170 mm 8 8 Wall thickness Steel max inch 0 315 0 315 mm 10 27 9 Wall thickness Plastic max inch 0 394...

Page 13: ...00 rpm 4000 rpm Power 1100 W 1 5 HP 1400 W 1 9 HP Mains supply 220 230 V 50 60 Hz 110 115 V 50 60 Hz 200 240 V 50 60 Hz 100 120 V 50 60 Hz Minimum protection 10 A 10 A Noise level at the workplace Idle running approx 95 5 dB A Idle running approx 95 5 dB A Vibration level according to EN 50144 part 1 1 1 m s 1 1 m s The noise level measurement was carried out under normal operating conditions acco...

Page 14: ...ansportation damage X Report any missing parts or transportation damage to your supplier immediately 5 1 Scope of delivery 1 SCORP Pipe Cutter 1 Transport bag 4 small pipe roller SCORP 220 Plus or 2 small and 1 large pipe roller SCORP 360 1 Saw blade TCT 140 x 62 Z 46 1 Saw blade key 1 Operating instructions 1 Spare parts list Subject to alterations Checking the scope of delivery ...

Page 15: ...ock or inadvertent restart of the machine During transport the ON OFF switch could be actuated inadvertently so that the machine is started X Cut off the power supply before carrying out the transport or changing the workplace 5 2 Connection requirements The mains supply must meet the following requirements 1 phase alternating current 200 240 V 50 60 Hz or 100 120 V 50 60 Hz protection class II Ma...

Page 16: ...work or changing the tool and allow the machine to run a stop X Before attaching the SCORP examine whether the motor is locked in the upper position out of cut 6 1 Mounting and changing of saw blades Material damage A distorted blunt or otherwise damaged saw blade cutting disc can damage the electric motor of the SCORP X Regularly check the condition of the saw blades cutting discs replace when ne...

Page 17: ...g screw 3 washer 4 clamping disc 5 and the saw blade cutting disc 6 can now be removed Before the installation of a new saw blade cutting disc check whether both clamping surfaces are clean If required clean 5 Install the saw blade cutting disc so that the inscription on the saw blade cutting disc is visible With the saw blade you must ensure that the arrows marked on it are indicating in the same...

Page 18: ...P 14 06 07 MT_SCORP_BA_04_790014762_09 doc orbitalum tools gmbh 7 Press down spigot of saw blade cutting disc locking mechanism 2 and tighten the fixing screw 3 8 Replace the fixed protection housing and tighten the locking screws 1 2 3 1 1 ...

Page 19: ...P cuts the pipe 20 mm from the nib of the moveable protection panel Marked position required dimension 20 mm 1 Mark on the pipe the point where you wish to cut 2 Put the SCORP onto the pipe to be cut 3 Put the nib 7 of the moveable protection housing 8 on the mark where the pipe should be cut X The SCORP can now be fixed onto the pipe Note Marking of cutting point 7 7 8 ...

Page 20: ...n to the pipe The SCORP is only correctly clamped when the pipe can freely turn within the clamping arms 10 It should not be able to move along the pipe 6 3 Pipe cutting 1 Press the power protection button 11 forwards 2 Press the power button 12 fully and hold fully pressed during the cutting operation The motor of will now start running Before starting to cut the pipe wait until the saw blade has...

Page 21: ...d with overload protection When the blade is dull or the speed is too high the overload protection cuts power automatically Restore the power by pushing the overload protection switch switch for overload protection see chapter 2 1 p 6 4 Cutting always takes place in opposite direction as the pipe is turned to the operator and the SCORP in opposite direction Should the cutting operation need to be ...

Page 22: ...he release button 14 forwards so that the motor part is released from the cutting position 6 Leave the motor part to glide back to its uppermost position 7 Lift the SCORP from the pipe and check that the moveable protection housing in fixed in its lowest position Pull out the mains plug after every working step and allow the machine to run to a stop Important 14 12 ...

Page 23: ...te operator s experience For this reason the result may vary and the cut may turn to left or right misalignment of the cut s starting and ending point The pipe saw gripper 1 has one adjustable wheel 2 which should be used for improving the quality of the cut and for reducing the misalignment The adjustment applies only to the actual pipe size and material and the wheel may have to be readjusted as...

Page 24: ...e to the desired position if the misalignment of the cut depends too much to the right adjust the wheel center clockwise if the misalignment of the cut depends too much to the left adjust the wheel counterclockwise The number of steps depend on the actual misalignment Remember to lubricate the adjusting wheel at regular intervals 10 Lock the wheel again Adjusting the control wheel 3 ...

Page 25: ... X Plastic parts For the cleaning of the plastic parts only use a soft rag and mild detergents Do not use solvents or intense detergents since it can damage the plastic parts or coated surfaces X Clean the insides of the fixed and moveable protection housing X Fixing clamps see fig below clean with compressed air lubricate the axles of the roles 1 and the joints 2 lubricate the screw 3 and the two...

Page 26: ... clamp by adjusting the regulating knob until the SCORP is turnable Pipe clamp cannot be opened and or closed Too high contamination Clean and or lubricate the SCORP Abrasion Contact the service station see chapter 8 2 Moveable protection housing is jammed Too high contamination Clean and or lubricate the SCORP Abrasion Contact the service station see chapter 8 2 Release button is locked or cannot...

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Page 28: ...Freibühlstraße 19 78224 Singen Deutschland Tel 49 0 77 31 792 0 Fax 49 0 77 31 792 500 tools orbitalum com www orbitalum com An ITW Company 790 014 762_08 04 06 07 Orbitalum Tools GmbH D 78224 Singen 2007 Printed in Germany ...