ORTAL Circle 70, User Manual

Page 1: ... YOUR LIFE YOUR FIRE Ortal Curved Islands Fireplaces User s Manual ...

Page 2: ...place Models 2 THIS ISTALLATION MANUAL INCLUDES ASSEMBLY INSTRUCTIONS FOR THESE MODELS STAND ALONE 7565 CURVED TUNNEL DOUBLE GLASS STAND ALONE 7565 CURVED DOUBLE GLASS ISLAND 130 DOUBLE GLASS YOUR LIFE YOUR FIRE ...

Page 3: ...STALLER Installation must be performed by a professional who is licensed to install fireplaces in the state where the installation will take place Instructions provided by the manufacturer ORTAL should be considered installation recommendations If there is any divergence between the manufacturer s instructions and the local code priority must be given to the local code YOUR LIFE YOUR FIRE ...

Page 4: ...Island Fireplaces 24 Installation Wall Mounted Curved Fireplaces 25 Installation Island Models 30 J C Bordelet Chimney Assembly Instruction 34 Ortal Chimney Assembly Instruction 35 Glass Types 36 Log Sets and Stones 37 Clearances for Circle 70 EU 7565 Curved Tunnel 38 Clearances for Circle 70 EU 7565 Curved Tunnel DG 39 ...

Page 5: ... the required length When the installation is complete verify that the distance between the bottom of the cone and the floor is approximately 860mm 33 3 4 NOTE For all round fireplace models the cone is must be suspended from the ceiling and NOT resting on the fireplace GAS ELECTRICITY SOURCE Provide gas and electricity according to local code Electrical source For fireplaces with double glass and...

Page 6: ... the 4 Phillips screws on the top of the unit Lift the grill cover top up and away from the unit DECORATIVE COVERS Gently hand lift 4 peripheral decorative covers These decorative covers are secured in position with magnetic supports NOTE Use a coated screwdriver only ...

Page 7: ...eplace legs in the factory prior to shipping Prior to attaching the legs to the fireplace choose the best location for the gas valve and attach the leg gas valve assembly to the unit as described below FIREPLACE LEGS With the fireplace on its side install the adjustable leg fixtures to each one of the 4 legs underneath Make sure the leg fixtures are fitted while the adjusting screws are pointing t...

Page 8: ...8 Installation CurvedFireplaces FIREPLACE BASE INSTALLATION Position the fireplace base centered underneath the vent pipe cone Make sure there is gas and electrical access underneath the fireplace base ...

Page 9: ...ease all adjustment screws to level the fireplace It is recommended to use a spirit level to determine the base level in X and Y directions before tightening the height adjustment screws NOTE Perform the above installation process through the burner base plate hole on top SAFETY GAP Before tightening the fixture legs make sure that there is a safety gap of 6 35mm 1 4 between the fireplace base ski...

Page 10: ...oned between the gas valve to the burner Connect the electrical wiring to the burner controller according to model specifications Place the back the burner unit in position and tighten the 8 top screws to secure the burner NOTE Make sure the burner is properly seated while the gas pipe and electrical wiring are correctly positioned and attached underneath ...

Page 11: ...e glass trims TOP COVER Gently release both flat glass panel trim screws on the top cover and lift the trims by sliding them out while the screws remain in place for easy installation on the next step NOTES Do not fully remove the screws It is recommended that you perform this step while the top cover is in an inverted upside down position Top Cover in Upside Down view ...

Page 12: ... Installation CurvedFireplaces 12 TOP COVER POSITION Make sure the top cover and base are aligned during the installation by lining up both the V position marks on the fireplace top and base ...

Page 13: ...n Curved Fireplaces 13 VENT PIPE CONNECTION Once the fireplace top cover is settled on the base thread the vent pipe segment into place Then connect the bottom vent pipe segment to the top cover using drill screws ...

Page 14: ... allows the central glass panels to be inserted into place Attach the 3 or 4 support struts to symmetrically support the weight of the top cover and vent pipe Lock the support struts in place to prevent the top cover from falling This is accomplished using the screws in the fireplace base and the notches on the upper edge of each strut ...

Page 15: ... to accompany the various steps of installation of the fireplace Position 1 High Position 2 Middle Position 3 Low IMPORTANT Make sure that you secure the top cover throughout the entire installation process to avoid collapse For your safety remember that the round fireplace structural integrity is achieved only when all glass panels are installed and secured in their correct position ...

Page 16: ... the bottom trim while centering the glass and tighten into position Make sure the glass panel edges do not exceed the fireplace outer base circumference This enables the outer curved glass installation in the next steps Slightly tighten the bottom trim screws to retain the glass panel in position Repeat with the opposite flat glass panel ...

Page 17: ...rest on top of the glass edges Before lowering the top cover adjust the height of the legs if necessary to ensure that the entire unit is level Make sure that the legs are tightly fastened in position 2 see above before continuing Make sure the glass panels are isolated using a high temperature seal Vertically position the glass panels against the top trims fixed side ...

Page 18: ...ioned on top of the flat glass make sure that the high temperature seal is still in place and attach the top trim to the correct position Make sure that the glass panel edges do not exceed the outer top cover circumference This enables the outer curved glass installation in the next steps ...

Page 19: ... securing the 2 internal flat glass panels and before continuing with the curved glass installation process return the grill cover to the correct location and secure it with the 4 Phillips screws NOTE Perform this step carefully to avoid damage to the glass panels ...

Page 20: ...st to the glass panel insertion point Make sure that the front curved glass panel is centered and positioned With the first curved glass panel in position insert the top cover glass bracket and tighten it slightly so that it securely grasps the glass NOTE Lift all top cover glass brackets before starting this step Use only one top cover glass bracket for each glass panel until all 3 panels are in ...

Page 21: ...nel until glass installation is complete The glass edges must touch each other for optimal seal results Make sure the glass edges of the next panel remains aligned and parallel after tightening the brackets When you complete installing all 4 curved panels ensure that all brackets are correctly positioned and secured both on the fireplace base and the top cover To ensure a seal between the glass pa...

Page 22: ...tions on top of the burner After completing the logs or stone decorative arrangements install the last curved glass panel to close off the fireplace IMPORTANT To avoid oxygen circulation complications which may cause burner issues place logs and decorative stones only on top of the central grill plate and not on its side covers as marked in RED color in the image ...

Page 23: ...ke sure that all glass brackets are securely tightened on the top cover and the fireplace base circumference Replace the 4 peripheral decorative covers on the magnetic supports to complete the installation process In DOUBLE GLASS fireplaces at this point install the remaining glass and profiles ...

Page 24: ...eplace maintenance door to service the gas valve receiver and for battery replacement in applicable models Perform the following steps for complex servicing e g servicing the burner 1 To access the burner lift one of the side curved glass panels located perpendicular to the burner For DG Type double glass fireplaces models equipped with both external and internal curved glass lift panels located o...

Page 25: ... cone in place according to the manufacturer s instructions Thread the vent pipe segment into place according to the manufacturer s instructions Prop the vent pipe segments above the fireplace using a piece of wood or metal Fix the cone in place Fix the vent pipe in place 2 השחילו ארובות ...

Page 26: ...ce without the lower base into place under the vent pipe cone This is achieved by first laying the fireplace on its side and then straightening it underneath the cone Raise the fireplace and position the lower base underneath it Slide the fireplace into place underneath the vent pipe cone Position the lower base underneath the fireplace ...

Page 27: ...allation Wall Mounted Curved Fireplace AFFIXING FIREPLACE IN PLACE The fireplace needs to be affixed to the wall For safety purposes the fireplace must not be hung using the holes indicated in the illustration ...

Page 28: ...r of the top cover of the fireplace Then remove the small ring and place it on the burner on the lower part of the fireplace Remove the 4 bolts holding the large valve ring Then remove the large ring and place it on top of the small ring Remove the 5 bolts holding the small ring Remove the 4 bolts holding the large ring ...

Page 29: ...drill screws Now raise the large ring with the attached vent pipe and attach it back into place with 4 screws Re attach the small ring into place in the top cover of the fireplace using 5 screws Add media e g logs and stones on top of the grill as needed and complete the installation of the glass panels on the fireplace Attach the vent pipe to the large ring Raise the vent pipe back into place Add...

Page 30: ...ny exposed parts are protected from project site debris The gas valve and receiver must be protected during the installation construction phase of a project FIRE BOX BOTTOM Lift the outer packaging taking great care to safely place the glass panels in a position to minimize damage Lift the top panel and release the fire box base from the pallet Lift the two loose C shape trims that cover the glass...

Page 31: ...ve the bolts slightly untightened Note At this stage assistance is required to hold the glass panel s in position Slide the inner 2 separating glass panels carefully into the slots between the bottom and upper trims Support the glass so that it cannot move from the vertical position Make sure that there is an upper gasket attached to the top metal panel where the glass is located Carefully open th...

Page 32: ... sure that the corners are connected to each other and are square and vertical Tighten all the glass retaining bolts Note Over tightening could result in damage to the glass pane Carefully lift the top panel support and check that the top is fully supported by the glass Clean all the glass pieces Once cleaned any finger marks must be removed before igniting the fireplace Place 2 pieces of glass tw...

Page 33: ...ces Lift the canopy and join the flue joint to the fire top panel ensuring that the joint is sealed and mechanically sound After lowering the canopy into position complete the flue installation and consider access to joints and the canopy top extension fitting Ensure that all joints are sealed and mechanically sound Fit the fuel bed and proceed as instructed Test the unit ...

Page 34: ... Bordelet Chimney Assembly Instruction 34 ...

Page 35: ...ctions Assembly Instructions for a chimney on a sloped roof Adjust the tilt mechanism to match the slope of the roof Attach the stabilizers to the roof beams using 4 M10 screws Installation on a sloped roof Installation on a flat roof ...

Page 36: ...36 GlassTypes for double glass models ...

Page 37: ...h Long Branch and English Short Branch for Burner 45 2 LONG BRANCHES and 5 SHORT BRANCHES and one Bag Beige Visit our website for additional information regarding logs and pebbles White Stones SMALL PEBBLES for Burner 45 4 Bags ...

Page 38: ...38 Clearances for Circle70EU 7565 Curved Tunnel ...

Page 39: ...39 Clearances for Circle70EU 7565 Curved Tunnel for DG ...