Pacific Floorcare S-24XM, Parts & Operating Manual

Page 1: ...and keep it near the machine protected from liquids and other damaging substances Failure to follow the instructions may result in injury or damage to equipment and property The contents of this manua...

Page 2: ...motor 51 hp 380 W 2 stage 51 hp 380 W 2 stage 51 hp 380 W 2 stage 51 hp 380 W 2 stage Vac motor cfm cmm 68 cfm 1 9 cmm 68 cfm 1 9 cmm 68 cfm 1 9 cmm 68 cfm 1 9 cmm Vac motor water lift 46 in 117 cm 46...

Page 3: ...HARGER 10 OFF BOARD CHARGER 11 6 PRE USE SETUP TURNING THE UNIT ON OFF 12 BATTERY POWER LEVEL AND FAULT INDICATOR 7 DRIVE SYSTEM DRIVING OPERATION 13 8 SOLUTION DISTRIBUTION FILLING THE SOLUTION TANK...

Page 4: ...ne if it is not in proper operating condition CAUTION Wear non slip shoes when operating machine CAUTION Reduce speed when turning or operating on inclines and slippery surfaces CAUTION Follow mixing...

Page 5: ...e before lifting the machine manually NOTE Use a ramp with no more than a 12 incline when loading or unloading the machine NOTE Turn power off and put the scrub head in the lowered position during tra...

Page 6: ...ries NOTE All repairs must be performed by a qualified service technician using approved replacement parts NOTE Batteries designed for automotive or marine and RV use are not suited for use in floor s...

Page 7: ...nsulated tools and check connections for proper torque WATERING If contact with electrolyte sulfuric acid occurs flush with large amounts of water Use only distilled water tap water can contain contam...

Page 8: ...more than gallon of water after the BatteryShield LED has illuminated Failure to pump the HydroLink bulb until it will no longer compress may result in uneven battery servicing and premature battery f...

Page 9: ...ervicing and premature battery failure 3 After completing the HydroLink watering procedure cycle the key to verify the LED stays off CLEANING THE BATTERYSHIELD SENSOR LIGHT PIPE WARNING Do not wear je...

Page 10: ...is fully charged Solid YELLOW Phase 2 of charging is in progress Solid RED Charging cycle has begun NOTE Do not use an extension cord This will void the warranty on the charger SETTING THE CHARGER ON...

Page 11: ...the machine Up for Lead Acid batteries Down for sealed maintenance free AGM batteries 1 Connect the charger to the wall outlet 2 Connect the red plug pictured below to the battery harness below the c...

Page 12: ...water recovery and transport to the charging station NOTE Using AGM battery equipped units after the last yellow LED goes out can reduce the life of the batteries NOTE After a full charge operate the...

Page 13: ...the vacuum motor In addition to properly mixed low foam detergent use a small amount of de foaming liquid in the recovery tank Never use pure acids NOTE The front fill port strainer blocks debris fro...

Page 14: ...bowl and screen 3 Clean and rinse any debris in the filter assembly 9 SCRUB DECK SETUP HEAD LIFT Depress the foot lever located at the lower right rear corner of the machine and shift it to the right...

Page 15: ...NISH REMOVAL The addition of a specialized surface preparation pad in addition to the traditional cleaning pad is required for chemical free finish removal The traditional pad acts as a backer pad and...

Page 16: ...s down tab side first Press the pad and release the wires so that they lock in place PAD AND BRUSH INSTALLATION 1 Turn the key switch on and rotate the speed control knob to the full slow position 2 P...

Page 17: ...tank with a clean water hose Periodically use cleaner and sanitizer with a cloth or sponge to prevent mold and mildew 5 Inspect and clean the debris tray and the vacuum mesh filter screen and ball fl...

Page 18: ...for 10 seconds to prevent recovered solution from running back out of the hose HEIGHT ADJUSTMENT If the squeegee blade height requires adjustment turn the button screws on the squeegee frame assembly...

Page 19: ...place as required 2 Thoroughly clean and rinse the underside of the squeegee frame blades and neck REMOVE AND INSTALL THE SQUEEGEE BLADES 1 Release the over center latch and slide the band clamp off t...

Page 20: ...COVERY SYSTEM RECOVERY TANK LID IS NOT SEALING PROPERLY INSPECT RECOVERY LID GASKET REPAIR OR REPLACE IF NEEDED PARTS DIAGRAMS DRAIN HOSE CAP IS NOT INSTALLED PROPERLY INSTALL DRAIN HOSE SECURELY RECO...

Page 21: ...PRESSURE SETTING PRE USE SETUP PAD IS TOO AGGRESSIVE FOR APPLICATION CONTACT YOUR LOCAL DISTRIBUTOR FOR RECOMMENDED APPLICATION PRE USE SETUP FAULTY OR SHORTED WIRE REPAIR WIRING DIAGRAM WEAK CIRCUIT...

Page 22: ...SEALED TIGHT WHEN INSTALLED RECOVERY SYSTEM X INSPECT LID SEAL RECOVERY SYSTEM X CLEAN SANITIZE RECOVERY TANK RECOVERY SYSTEM X INSPECT TERMINALS CABLES FOR SECURITY CORROSION DAMAGE BATTERIES X SERV...

Page 23: ...L FOR TRANSAXLE 859201 FRAME X X X X 870909 BRUSH GRIT 12 INCH SCRUB HEAD X X 850903 BRUSH GRIT 20 INCH SCRUB HEAD X X 870908 BRUSH NYLON 12 INCH SCRUB HEAD X X 850902 BRUSH NYLON 20 INCH SCRUB HEAD X...

Page 24: ...ERY TANK X X X X X 854102 HOSE SQUEEGEE 90 CUFF RECOVERY TANK X X X X X 854103 HOSE VACUUM 1 5INCH RECOVERY TANK X X X X X 854302 HUB DRIVER BRUSH SCRUB HEAD X X 874305 HUB PULLEY MACH FLAT SCRUB HEAD...

Page 25: ...911685 RELAY 24VDC BATTERYSHIELD ELECTRONICS X 858503 SKIRT BRISTLE SCRUB HEAD X X 878504 STRAP GROUNDING STATIC SQUEEGEE LINK X X X X X 911647 SWITCH KEY CONTROLS X X X X 911649 SWITCH ROCKER AUTO ON...

Page 26: ...58202 FOAM SPACER BATTERY 3 1 911640 HARNESS CONN BATTERY ALL OTHER MACHINES 3 1 911683 HARNESS CONN BATTERY PAD ASSIST LEAD ACID 4 1 911641 HARNESS BATT MACHINE ALL OTHER MACHINES 4 1 911671 HARNESS...

Page 27: ...25 5 1 852407 CHARGER 24V ONBRD CULUS 6 4 962186 SCREW PAN 10 32 X 1 0 SS 7 4 W401D WASHER FLAT 10 8 4 920666 NUT NYLOCK 10 32 SS 9 1 920034 NUT NYLOCK 6 32 SS 10 1 W132D SCREW PAN 6 32 X 1 0 ZINC 11...

Page 28: ...SWITCH SNAP WITH ROLLER 18 6 962273 SCREW PAN 4 40 X 88 ZINC 19 6 980682 WASHER FLAT 4 ZINC 20 6 W385D NUT NYLOCK 4 40 ZINC 21 1 855106 LEVER LIFT SQUEEGEE 22 1 855004 KNOB OVAL 31 18 23 1 902050 BEAR...

Page 29: ...LEVER LIFT SQUEEGEE 26 1 855004 KNOB OVAL 31 18 27 1 920038 NUT HEX 31 24 SS 28 1 902050 BEARING ROD END 31 24 29 1 920012 NUT NYLOCK 5 16 18 ZINC 30 1 853802 GUIDE SPACER ROUND 31 1 962270 SCREW HEX...

Page 30: ...24V 100A 4 3 962363 SCREW PAN 10 32 X 50 SS 5 3 980022 WASHER LOCK SPLIT 10 6 2 W401D WASHER FLAT 10 7 2 858501 STAND OFF INSULATED 25 20 8 4 W169D SCREW HEX 25 20 X 50 9 6 W104D WASHER FLAT 25 10 6...

Page 31: ...OR 24V 100A 7 4 962363 SCREW PAN 10 32 X 50 SS 8 2 W401D WASHER FLAT 10 9 4 980022 WASHER LOCK SPLIT 10 10 2 858501 STAND OFF INSULATED 25 20 11 4 W169D SCREW HEX 25 20 X 50 12 6 W104D WASHER FLAT 25...

Page 32: ...1 912402 CONTACTOR 24VDC 70A 6 1 912401 CONTACTOR 24V 100A 7 4 962363 SCREW PAN 10 32 X 50 SS 8 2 W401D WASHER FLAT 10 9 4 980022 WASHER LOCK SPLIT 10 10 1 858501 STAND OFF INSULATED 25 20 11 4 W169D...

Page 33: ...12 2 920011 NUT NYLOCK 1 4 20 ZINC 13 1 224130 9 50 HOSE 1 2 DIA X 9 50 LONG 14 1 853301 FITTING REDUCER BM08 BM04 15 1 204179 17 0 HOSE 1 4 DIA X 12 50 LONG 16 4 S453P CLAMP HOSE WORM 17 1 224130 3 7...

Page 34: ...02 RIG CASTER 3INCH WITH AXLE 19 2 859709 WHEEL CASTER 3INCH 20 2 855015 KIT CASTER 3 INCH REPLACEMENT 21 3 980079 WASHER FLAT 5 ZINC 22 2 980019 WASHER 50INCH SPLIT LOCK 23 2 920022 NUT HEX 50 13 ZIN...

Page 35: ...GRIP FOOT 8 1 855004 KNOB OVAL 31 18 9 3 980094 WASHER SPLIT LOCK 31 SS 10 2 962265 SCREW BUTTON SOCKET 31 18 X 75 SS 11 1 858303 SPRING EXTENSION 12 1 853801 GUIDE LEVER 13 1 980093 WASHER WAVE 50INC...

Page 36: ...INC 6 1855105 LEVER DOWNPRESSURE DUAL 7 1855103 LABEL GRIP FOOT 8 1855004 KNOB OVAL 31 18 9 5980094 WASHER SPLIT LOCK 31 SS 10 2962265 SCREW BUTTON SOCKET 31 18 X 75 SS 11 1858303 SPRING EXTENSION 12...

Page 37: ...8 1 855004 KNOB OVAL 31 18 9 5 980094 WASHER SPLIT LOCK 31 SS 10 1 962265 SCREW BUTTON SOCKET 31 18 X 75 SS 11 1 858303 SPRING EXTENSION 12 2 853801 GUIDE LEVER 13 5 980093 WASHER WAVE 50INCH 14 7 980...

Page 38: ...25 6 1 223343 FITTING STR BM08 PM08 7 2 853303 FITTING STR BM12 PM08 8 1 859003 TUBE SIGHT REPLACMENT 9 1 S453P CLAMP HOSE WORM 10 4 225670 PAD WIRE TIE 11 4 962271 SCREW PAN 10 X 38L ZINC SELF TAPPIN...

Page 39: ...54104 HOSE DRAIN CAPPED CHEM RESIST 13 1 851501 CAP HOSE DRAIN REPL FOR 854101 14 1 854501 HINGE TANK RECOVERY 15 2 852101 CLAMP WIRE P SHAPED 16 9 W104D WASHER FLAT 25 17 14 980002 WASHER LOCK SPLIT...

Page 40: ...INCH 4 1 850701 BLADE FRONT 30 INCH 5 1 857202 RETAINER FRONT 30 INCH 6 2 852002 CLAMP OVER CENTER BAND 7 4 920034 NUT NYLOCK 6 32 SS 8 2 962465 SCREW SHOULDER 50 X 50 9 2 859703 WHEEL GUIDE 10 2 920...

Page 41: ...K SQUEEGEE 6 1 962075 SCREW HEX 3 8 16 X 1 5 SS 7 1 920035 NUT NYLOCK 38 16 SS 8 4 920036 NUT NYLOCK 5 16 18 SS 9 1 850501 AXLE WHEEL SQUEEGEE 10 2 849709 WHEEL 2 OD 31 ID 11 2 962464 SCREW BUTTON 31...

Page 42: ...855016 KIT SHROUD REPLACEMENT ITEMS 16 20 17 1 858503 SKIRT BRISTLE 18 1 852302 SHROUD HEAD CUTOUT 19 4 962263 SCREW BUTT SOCK 25 20X 62 SS BO 20 12 W104D WASHER FLAT 25 21 4 920665 NUT NYLOCK 1 4 20...

Page 43: ...D 1 1875 OD 17 3 876901 PULLEY IDLER 18 3 877302 RING RETAINING INT 1 12 DIA 19 6 878201 SPACER IDLER 20 3 878202 SPACER IDLER PLAIN 21 1 876902 PULLEY MOTOR DRIVE 22 1 980108 WASHER FLAT 31ID 1 25OD...

Page 44: ...7 4 920665 NUT NYLOCK 1 4 20 SS 8 8 W104D WASHER FLAT 25 9 1 872305 SHROUD HEAD 24INCH 10 1 858503 SKIRT BRISTLE 11 2 873302 FITTING TEE PM02XBM04 12 2 875901 DRIVER PAD 12INCH BRISTLE 13 1 204179 16...

Page 45: ...SS BO 11 6 920665 NUT NYLOCK 1 4 20 SS 12 8 851101 BUSHING RUBBER 13 4 858205 SPACER RUBBER 14 1 857501 ROLLER PLASTIC 15 1 855204 MOTOR 24V 2200 RPM 75HP 16 1 850906 BRUSH CARBON KIT 4 PC 855204 8752...

Page 46: ...1 962280 SCREW SET 25 20X 5 SS PATCH 8 1 856606 PLATE BALANCE 20 INCH 9 4 855604 MOUNT ISOLATOR 31THD 10 4 980108 WASHER FLAT 31ID 1 25OD 12THK SS 855904 PAD RED SCRUBBING 14 X 20 CASE OF 10 855902 PA...

Page 47: ...s equipped with BatteryShield refer to the BatteryShield wiring diagram and instructions prior to proceeding If a yellow LED is flashing on the battery charger verify continuity between the charger an...

Page 48: ...charger verify continuity between the charger and the battery pack A circuit breaker is designed to prevent overloading a component If a circuit breaker continues to trip verify the system is not bei...

Page 49: ...anual For machines equipped with BatteryShield refer to the BatteryShield wiring diagram and instructions prior to proceeding If a yellow LED is flashing on the battery charger verify continuity betwe...

Page 50: ...BATTERYSHIELD OPTIONAL WIRING DIAGRAM 50 RETURN TO TABLE OF CONTENTS...

Page 51: ...is not performed regularly This warranty is in lieu of all other expressed or implied warranties and is extended to the original purchaser user only Orbital Scrub Head Isolators Isolator replacement p...

Page 52: ...52 http www pacificfloorcare com...