Panasonic CF-WEB194AC, Service Manual

Page 1: ...D1008208CE Car Mounter CF WEB194AC Model No This is the Service Manual for worldwide Panasonic Corporation 2010 Unauthorized copying and distribution is a violation of law This is the Service Manual for worldwide ...

Page 2: ...Telephone lines internal phone lines on premise switches digital public phones etc Portions of your car mounter may differ somewhat from the illustrations in the operating instructions but this should present no problems in actual use Be sure to follow the operating instructions when using your car mounter For U S A Federal Communications Commission Radio Frequency Interference Statement NOTE This...

Page 3: ...lection points in accordance with your national legislation and the Directives 2002 96 EC and 2006 66 EC By disposing of these products and batteries correctly you will help to save valuable resources and prevent any potential negative effects on human health and the environment which could otherwise arise from inappropriate waste handling For more information about collection and recycling of old...

Page 4: ...3 m 9 84 feet is not recommended 11 E 1 Importer s name address pursuant to the EU GPSD General Product Safety Directive 2001 95 EC Art 5 Panasonic Computer Products Europe Panasonic Marketing Europe GmbH Hagenauer Straße 43 65203 Wiesbaden Germany 55 E 1 ...

Page 5: ...CONTENTS 1 Specifications 1 1 2 Names and Functions of Parts 2 1 3 Wiring Connection Diagram 3 1 4 Reassembly 4 1 5 Exploded View 5 1 6 Replacement Parts List 6 1 ...

Page 6: ...Specifications Dimensional Drawing 1 1 1 Installation holes are provided in the areas indicated by the arrows in the figure above ...

Page 7: ... DOCKED K Latch L Lever DOCK UNDOCK The lever is locked when the key is inserted and turned toward side When the computer has been installed be absolutely sure to lock this lever by turning the key toward side NOTE The lock was turned to side in the default setting When installing the computer confirm that the lever is slid toward the UNDOCK side Bottom Side A External wireless WAN antenna port Ex...

Page 8: ...nection by Connectors Parts on Bottom Side Headphone Display Output Microphone Serial 1 Serial 2 USB USB USB USB LAN Expansion Bus Main PCB Docking PCB Front PCB CN914 CN920 CN902 CN905 CN906 CN903 CN919 CN901 CN913 CN912 CN911 CN917 CN915 CN916 CN908 CN910 CN909 ...

Page 9: ...he Lock Unit Ass y 1 Attach the Lock Unit to the Key Angle 2 Fix the Lock Unit with M19 Nut K62 No 1 3 Attach the Key Cam Plate Key Stopper and Wave Washer K61 to the Lock Unit and fix with Nut B K61 No 2 4 Fix the Key Lock Cover with 1 Screw N2 No 3 5 Fix the Lock Unit Ass y to the Base Plate Ass y with 2 Screws N2 No 4 to No 6 Nut B K61 DFSK008YA M19 Nut K62 XNH19GFJ Screws N2 DRSB3 6FKL N2 No 5...

Page 10: ...y When attaching make sure CN Cover Screw Sheet does not run over the bar ring of Base Plate Ass y Set A in the B direction 2 For attaching direction see the illustration on the left No attaching order Notice 1 Remove the Release Paper of Base Guide Spacer and attach it to Base Plate Ass y Use the special jig 2 No attaching order Base Guide Spacer Base Plate Ass y ...

Page 11: ...ss y Base Plate Ass y Torque of tightening screw M19 Nut K62 7 N m or more ѳ70kgf cm or more Notice 1 Set the Key Angle to the Lock Unit and tighten with the M19 Nut K62 Make sure that the vertical direction of the Lock Unit is correct See the illustration on the right Make sure the front and back side direction of the M19 Nut K62 is correct Face the edge to the Key Angle side Use the special jig ...

Page 12: ...d Nut B K61 again Use the special jig 2 Set the Nut B K61 to the Key Cam Plate and tighten with the Key Lock Cover Key Lock Cover Screw N2 Key Cam Plate Lock Unit Ass y Key Stopper Wave Washer Nut B K61 Notice 1 Tighten Lock Unit Ass y to Base Plate Ass y with Screws N2 Use the special jig Tightening order of Screws N2 a b Torque of tightening screw Screws N2 0 8 0 08N m ѳ8 0 0 8kgf cm Screw N2 a ...

Page 13: ... Back Cover Cushion and attach it to the concave in the center of Back Cover For horizontal direction match to the end with the gap of 0 0 5 mm For the vertical direction match Back Cover Cushion to the bottom end of Back Cover with the gap of 0 0 5 mm Face the poron side double side of Back Cover Cushion downward Back Cover Cushion Back Cover Attaching Standard for horizontal direction Attaching ...

Page 14: ...otice 1 Attach Back Cover to Base Plate Ass y and tighten with Screws N2 Use the special jig Tightening order of Screws N2 a b Torque of tightening screw Screws N2 0 8 0 08N m ѳ8 0 0 8kgf cm Screw N2 a b Back Cover Ass y Base Plate Ass y ...

Page 15: ...over to the Cable E6 Washer E6 and fix with 2 Nut E6 No 16 Nut E6 DFJS876XA Screws N2 DRSB3 6FKL Screws N4 DXYN3 J7FNL Screws N5 IKT0104AA IO Cover preparation Nut E6 No 16 Washer E6 Cable E6 USB Plate N5 No 7 N5 No 4 N4 No 8 N4 No 11 N4 No 12 N4 No 10 DC IN Plate PCB Sheet IO Case DC IN CN Cover N4 No 13 N4 No 9 N2 No 14 N2 No 15 N2 No 1 N5 No 3 N5 No 5 N5 No 6 N5 No 2 Main PCB PCB Sheet DC IN CN...

Page 16: ...rder of Screws N4 a b c d e f See fig 1 2 Attach USB Plate to Main PCB Ass y and tighten with Screws N2 to fix through IO Case Ass y Tightening order of Screws N2 g h 3 Remove the Washer E6 and Nut E6 from Cable E6 insert 7 to IO Case Ass y tighten the Washer E6 and Nut again The insert position is shown in the illustration on the right Use the special jig Torque of tightening screw Screws N4 0 8 ...

Page 17: ...l so the coating surface is not damaged 2 Connect Cable E2 to IO Case Ass y IO PCB assy Pull out Cable E2 from the cutout of IO Case Ass y See fig 1 3 Match the stand of Base Plate Ass y to the hole of IO Case Ass y and attach Use the special jig 4 Turn over the set after assembling Use the special jig Cable E2 Cable E2 Base Plate Ass y IO Case Ass y IO Case Ass y Docking PCB Ass y fig 1 Release P...

Page 18: ...he product in front and back direction See the illustration on the left Then place it on the special jig 2 Screw N2 a b c d e Screw N2 Screw N2 IO Case Ass y Base Plate Ass y Tighten IO Case Ass y to Base Plate Ass y with Screws N2 Use the above special jig Tightening order of Screws N2 a b c d e Torque of tightening screw Screws N2 0 8 0 08N m ѳ8 0 0 8kgf cm ...

Page 19: ...aper of the Cable Tape attached to Base Plate Ass y and attach Cable E2 to Base Plate Ass y See fig 2 3 Attach Cable Cover to Base Plate Ass y and tighten with Screws N2 Use the special jig At the same time tighten the Key angle with Screws N2 through Base Plate Ass y Tightening order of Screws N2 c d e f 4 Remove the Release Paper of the back side of Screw Cover Sheet L and Screw Cover Sheet R an...

Page 20: ... the DU Leg Plate 6 Attach the DU CON Cover and the DU Leg Plate to the Docking PCB and fix with 3 Screws N2 No 3 to No 5 7 Connect the Cable to the Connecter CN905 CN906 8 Attach the DU Spacer Left Right and the Docking PCB Ass y to the Base Plate Ass y and fix with 4 Screws N2 No 6 to No 9 Screws N2 DRSB3 6FKL Screws N3 DXSN2 8FNL N2 No 6 N2 No 7 N2 No 4 N2 No 5 N2 No 3 N2 No 8 N2 No 9 DU Angle ...

Page 21: ... mm protruded 4 mm attached Notice 1 Connect FFC DU CN to Docking PCB Ass y and fix Make sure the front and back side direction of FFC DU CN See fig 1 2 Attach Cable to Dockleg Cover Sheet 3 Support Cable with DU Angle Ass y and I O Antenna Plate 2 and fix with Screw N7 Attach Dockleg Cover Sheet to IO Dock Leg 4 Fix IO Dock Leg to Docking PCB Ass y with Screw N3 Make sure the direction is correct...

Page 22: ...IO PCB of Base Plate Ass y and fix make sure the FFC is not twisted or bent See fig 1 Push the connected FFC into the front side and arrange it See fig 2 2 DU Spacer Left Screw N2 a b c d Screw N2 Docking PCB Ass y Base Plate Ass y DU Spacer Right fig 1 FFC DU CN fig 2 Attach Docking PCB Ass y to Base Plate Ass y and tighten with Screws N2 to fix through DU Spacer Left and DU Spacer Right Tighteni...

Page 23: ...ch the Unit Guide Plate L R to the Side Guide Plate and fix with 8 Torx Screws N1 No 1 to No 8 4 Fix with Screws N2 No 9 to No 10 Torx Screws N1 DRHM0068ZA Screws N2 DRSB3 6FKL Screws N6 DRHM0104ZAT Cable Hold Plate N6 N2 No 2 N6 Unit Guide N2 No 1 N2 No 3 Base Plate Ass y Side Guide Plate Side Guide Plate Unit Guide Plate L Unit Guide Plate R N1 No 5 N1 No 6 N1 No 7 N1 No 8 N1 No 3 N1 No 4 N1 No ...

Page 24: ...ightening order a b tighten to the center attaching part Side Guide Plate is tightened on the symmetrical position Use the special jig Align Unit Guide Plate L and Unit Guide Plate R and set to upper and outward direction Tightening order of Torx Screws N1 a b c d e f g h 2 Tighten Cable Hold Plate to Base Plate Ass y with Screws N2 Tightening order of Screws N2 i j Use the special jig Torque of t...

Page 25: ...cal direction stick to the Base Plate 2 Attach Base Cushion L and Base Cushion R to Base Plate Ass y make sure they do not contact Side Cushion attached in step 1 Attaching standard for horizontal direction of Base Cushion L left end of DU CON Cover Attaching standard for horizontal direction of Base Cushion R screw at the center of right side of Base Plate Attaching tolerance 0 1 mm for both Side...

Page 26: ... 4 B C C C C C C N2 C N2 C N2 C C C N2 C N2 C N2 C N2 C N2 C N2 C N2 C N2 C C C C C E1 K1 K9 K31 5 K62 D Nut E6 Washer E6 E E5 E2 K31 4 K31 5 K31 5 K17 N1 K16 N1 C K15 N1 K17 C N1 C C C K31 5 K31 5 K31 4 N7 F K63 E6 N2 C N2 C K31 4 N6 Nut B K61 Wave Washer K61 K31 1 K31 3 D 7 N m or more 70kgf cm or more G G 1 0 N 0 2 N m 10 2 kgf cm E 1 4 N 0 1 N m 14 1 kgf cm 0 45 0 05 N m 4 5 0 5 kgf cm 0 2 0 0...

Page 27: ...arts Main Block Unit Mechanical Parts Accessories REF NO and AREA K11 DFHR6244ZA CABLE COVER 1 K13 S DFKM0515YA 0 BACK COVER 1 K14 DFMD7A06ZA DU LEG PLATE 1 K15 DFMD7A09YA UNIT GUIDO PLATE L 1 K16 DFMD7A10YA UNIT GUIDO PLATE R 1 K17 DFMD7A12YA SIDE GUIDE PLATE 2 K18 DFMD7A91ZA DC IN PLATE 1 K19 DFMD7A92ZA USB PLATE 1 K21 DFMD7A95ZA DC IN CN COVER 1 K22 DFMD7A97ZA 0 DU CON COVER 1 K23 DFMD7A98YA KE...

Page 28: ...PER 1 K60 DFMD7B42ZA KEY CAM PLATE 1 K61 DFSK008YA LOCK UNIT 1 K62 XNH19GFJ M19 NUT 1 K63 DFMD7A19ZA I O ANTENNA PLATE 2 1 N1 DRHM0068ZA TORX SCREW 8 N2 DRSB3 6FKL SCREW 31 N3 DXSN2 8FNL SCREW 2 N4 DXYN3 J7FNL SCREW 6 N5 IKT0104AA SCREW 6 N6 DRHM0104ZAT SCREW 2 N7 DXYN26 J6FNL SCREW 1 6 2 ...