Panasonic Viera TC-P42S60, Service Manual

Page 1: ...p Plasma HDTV Model No TC P42S60 GPF16DU Chassis For detailed troubleshooting information and circuit explanations refer to the QSM Service Hints Troubleshooting Information TI and Seminar Training Manual Technical Guide TG documents posted on the TSN web site For information about this model type TC P2013 in the model box under Direct Search ...

Page 2: ...o Service Mode 9 6 2 Option Mirror 11 6 3 Service tool mode 11 6 4 Hotel mode 12 6 5 Data Copy by USB Memory 13 7 Troubleshooting Guide 16 8 Disassembly and Assembly Instructions 17 8 1 Disassembly Flow Chart for the Unit 17 8 2 Disassembly Procedure for the Unit 18 9 Measurements and Adjustments 22 9 1 Adjustment 22 10 Block Diagram 25 10 1 Main Block Diagram 25 10 2 Block 1 4 Diagram 26 10 3 Blo...

Page 3: ...he jumpered AC plug and each exposed metallic cabinet part on the equipment such as screwheads connectors control shafts etc When the exposed metallic part has a return path to the chassis the reading should be between 1Mohm and 5 2Mohm When the exposed metal does not have a return path to the chassis the reading must be 1 1 2 Leakage Current Hot Check See Figure 1 1 Plug the AC cord directly into...

Page 4: ... of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devices not classified as anti static ESD protected can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove a...

Page 5: ...ee solder has a higher melting point than standard solder Typically the melting point is 50 70 F 30 40 C higher Please use a high temperature soldering iron and set it to 700 20 F 370 10 C Pb free solder will tend to splash when heated too high about 1100 F or 600 C If you must use Pb solder please completely remove all of the Pb free solder on the pins or solder area before applying Pb solder If ...

Page 6: ...rd Name Function PSS Power Supply Sustain Drive Non serviceable PSS Board should be exchanged for service A Main AV input processing K Remote receiver Power LED C A T S sensor C1 Data Driver Lower Right C2 Data Driver Lower Left SN Scan Drive ...

Page 7: ...erminals VIDEO IN RCA PIN VIDEO AUDIO L AUDIO R COMPONENT IN RCA PIN Y PB PR AUDIO L AUDIO R HDMI IN 1 2 TYPE A Connector supports HDAVI Control 5 function USB 1 2 USB2 0 Type A connector DC 5V Max 500 mA DIGITAL AUDIO OUT PCM Dolby Digital Fiber Optic OTHERS ETHERNET 10BASE T 100BASE TX Dimensions W H D Including pedestal 39 2 inch 25 6 inch 10 1 inch 995 mm 651 mm 256 mm TV Set only 39 2 inch 23...

Page 8: ...tored in both Main IC IC8000 and NAND Flash IC8900 5 1 2 Replacement of ICs When Main IC is replaced NAND Flash should be also replaced with new one the same time When NAND Flash is replaced Main IC is not necessary to be replaced the same time After the replacement of IC SELF CHECK should be done to generate the final KEY data How to SELF CHECK While pressing VOLUME button on the main unit press ...

Page 9: ...within 2 seconds 6 1 2 Key command 1 button Main items Selection in forward direction 2 button Main items Selection in reverse direction 3 button Sub items Selection in forward direction 4 button Sub items Selection in reverse direction VOL button Value of sub items change in forward direction in reverse direction 6 1 3 How to exit Switch off the power with the POWER button on the main unit or the...

Page 10: ...TBY SET 00 EMERGENCY ON CLK MODE 00 CLOCK 000 EDID CLK HIGH MIRROR 00 See Option Mirror VSUS LOW See Vsus selection AGING ALL WHITE Built in test patterns can be displayed MIDDLE BLUE WITH MAGENTA OUTSIDE FRAME MIDDLE STEP GREEN MIDDLE STEP RED LOW STEP WHITE ALL BLUE ALL GREEN ALL RED WHITE DIAGONAL STRIPE RED DIAGONAL STRIPE GREEN DIAGONAL STRIPE BLUE DIAGONAL STRIPE A ZONE B ZONE 1 WINDOW COLOR...

Page 11: ...tion From left side Last SOS before Last three occurrence before 2nd occurrence after shipment 1st occurrence after shipment This indication except 2nd and 1st occurrence after shipment will be cleared by Self check indication and forced to factory shipment setting 6 3 3 POWER ON TIME COUNT Note To display TIME COUNT menu highlight position then press MUTE for 3 sec Time Cumulative power on time i...

Page 12: ...ach time power is switched on Selection RF HDMI1 HDMI2 AV Off give priority to a last memory Channel Select channel when input signal is RF Set the channel each time power is switched on Selection Any channel number or means the channel when turns off Volume Adjust the volume when each time power is switched on Range 0 to 100 Vol Max Adjust maximum volume Range 0 to 100 OSD Ctrl Restrict the OSD S...

Page 13: ...then copy to other TVs 6 5 2 Preparation Make pwd file as startup file for a or b in a empty USB Memory 1 Insert a empty USB Memory to your PC 2 Right click a blank area in a USB Memory window point to New and then click text document A new file is created by default New Text Document txt 3 Right click the new text document that you just created and select rename and then change the name and exten...

Page 14: ...llowing password for a or b by using remote control a For Board replacement 2770 b For Hotel 4850 Data will be copied from TV set to USB Memory It takes around 2 to 6 minutes maximum for copying 4 After the completion of copying to USB Memory remove USB Memory from TV set 5 Turn off the TV set Note Following new folder will be created in USB Memory for data from TV set a For Board replacement user...

Page 15: ...ent 2771 b For Hotel 4851 Data will be copied from USB Memory to TV set 4 After the completion of copying to USB Memory remove USB Memory from TV set a For Board replacement Data will be deleted after copying Limited one copy b For Hotel Data will not be deleted and can be used for other TVs 5 Turn off the TV set Note 1 Depending on the failure of boards function of Data copy for board replacement...

Page 16: ...rmation and circuit explanations refer to the QSM Service Hints Troubleshooting Information TI and Seminar Training Manual Technical Guide TG documents posted on the TSN web site For information about this model type TC P2013 in the model box under Direct Search ...

Page 17: ...17 8 Disassembly and Assembly Instructions 8 1 Disassembly Flow Chart for the Unit This is a disassembly chart When assembling perform this chart conversely ...

Page 18: ...Pedestal stand to the downside and remove the Pedestal stand 8 2 2 Remove the Bottom cover 1 Remove the screws 4 and remove the Bottom cover 8 2 3 Remove the AC cord clamper B 1 Remove the screws 2 and remove the AC cord clamper B 8 2 4 Remove the WiFi dongle 1 Remove the screw 1 and remove the WiFi dongle 8 2 5 Remove the Rear cover 1 Remove the screws 21 2 2 Remove the M8 caps 4 3 Remove the Rea...

Page 19: ...e USB cable JK8605 5 Disconnect the flexible cables A20 A31 and A32 6 Remove the screws 4 7 Remove the Side shield metal 8 Remove the A Board 9 Remove the screws 4 and remove the A Board mount metals 8 2 9 Remove the Speakers 1 Unlock the hooks and the tapes to free the cables 2 Disconnect the Speaker terminal 3 Remove the screws 2 each and remove the Speak ers L R 8 2 10 Remove the SN Board 1 Unl...

Page 20: ...anel case 2 Disconnect the connector K10 3 Remove the claw 1 and remove the K Board 4 Remove the LED panel 8 2 15 Remove the Cabinet assy from the Plasma panel section 1 Place the Cabinet assy on a flat surface of a table cov ered by a soft cloth and a cushion 2 Remove the screws 17 3 Remove the Cabinet assy from the Plasma panel section 8 2 16 Remove the Contact metals 1 Remove the screws 14 2 Re...

Page 21: ... C25 4 Remove the screws 6 and remove the C2 Board 8 2 19 Replace the Plasma panel Caution Place the Plasma panel on a flat surface of a table cov ered by a soft cloth and a cushion A new Plasma panel itself without Contact metals is fragile To avoid the damage to new Plasma panel carry a new Plasma panel taking hold of the Contact metals 1 Place a carton box packed a new Plasma panel on the flat ...

Page 22: ...ss 5 button to display the On Screen Display 3 Press VOL button to set to LOW 4 In LOW setting a If no several dead pixel is visible remarkably in white pattern press 3 button to go to CONF stage b If the several dead pixels are visible remarkably in white pattern Set to HIGH by press VOL button Press 3 button to go to CONF stage if the symptom is improved 5 Press OK button in CONF stage to store ...

Page 23: ...s the values written in table1 5 INNER PATTERN is displayed by using 5 key by using 5 key in the remote controller 6 Select G CUTOFF by using the 3 and 4 key in the remote controller and set the value to 80 by using the volume and key Also B CUTOFF and R CUTOFF set to 80 7 Set G DRIVE value to the initial data ex D0 8 Set the color analyzer and adjust color point to the values written in table1 by...

Page 24: ...24 ...

Page 25: ...S P15V TEMP SENSOR DCDC DCDC SUB3 3V_SENSE DMD IIC1 ICEOUT A20 SOS_DCC SOS6_SC1 SUB3 3V SUB3 3V F15V EU_TU_1 8V AUDIO OUT SPEAKER R LVDS DATA LVDS I F K10 SUB3 3V SUB5V DIGITAL DDR3 ETHERNET AMP SPEAKER L ARCOUT V YPbPr RGB LAN_TX RX KEY3 VIDEO DATA SOS7_SC2 SUB3 3V HDMI I F SUB1 5V P5V DCDC A31 A12 P3 3V P1 1V ETHERNET DATA SUB3 3V AV IN REMOTE_RECEIVER DCDCIN P15V SUB1 1V REMOTE RECEIVER P15V_DE...

Page 26: ... AV IN IC5704 IC8704 IIC1 SOS8_SS 13 4 IIC1 SUSTAIN CONTROL OUT 11 6 IC8200 1 C A T S P15V_DET KEYSCAN IIC0 LVDS I F WiFi IC8900 12 SUSTAIN CONTROL STM_ IIC 7 DISPEN SOUND15V JK8601 9 SUB3 3V C A T S_SENSOR POWER REMOTE_IN STM_ IIC IC8100 4 USB1 P_S1 USB2 ICEOUT TMDS DATA CLOCK DMD_ IIC1 POWER_DET SW_OFF_DET HDMI1 SOUND_SOS 11 10 STB5V_SWON PANEL_MAIN_ON 1 5V SPEAKER 6 VBUS0 TUNER_SUB_ON PDP_DRVRS...

Page 27: ...DP_DRVRST DCDCEN 2 SUB_AI3 3V OFF_FLAG IC9402 IC9803 SOS6_SC1 6 DRVRST_ IN P_S1 SOS7_SC2 P5V A32 POWER_DET C A T S SENSOR P1 2V 5 SUSTAIN DATA BUFFER P15V FLASH I F C A T S P3 3V 5 40 PD5L_XRST_SYS 3 3V DET UHZ P_S1 SN2800 SCAN CONTROL P3 3V 1 3 1 PANEL_SOS 5 MAIN AV INPUT PROCESSING SI SO UHZ P15V_DET DISPEN REMOTE RECEIVER IC9400 01 55 7 STBRST K PD5L PLASMA AI CPG H V Sync Control Sub Filed Pro...

Page 28: ...UPLER STB5V_SW_ON PHOTO COUPLER SUSTAIN CONTROL F15V 15Vc OCP LLC ON OFF VOLTAGE SWITCHING MID Vsus STBY5V_ON F15V_ON FET SWITCH SOUND15V SS BLOCK 15Vs_ON MCU SUSOUT P6 SS 55 A6A SCP OVP FREQUENCY RANGE 120Khz 10 14 Vda VCC 9 2 B 390V 6 STB5V 3 15Vc 4 23 STB5V_SW_ON SOS8_SS PANEL_MAIN_ON 12 P5V P 5V SUSTAIN CONTROL L AC_DET 22 P9 FLYBACK EMI FILTER FET SWITCH PFC Ve STB5V 5V REGULATOR SWITCHING RE...

Page 29: ...R VFG Vsus 1 VOL DRIVER LOGIC IC P15V F5V 3 IC14804 06 P15V PDP SCAN IC16784 85 D16713 VFO CSH IC14801 03 SCAN CONTROL SCAN CONTROL SN27 SN28 DRIVER IC16561 BUFFER BUFFER DRIVER VFG IPD CIRCUIT RECOVERY H Q16422 22 CSL A20 VSCN F RECOVERY L Q16601 P2 IC16725 T16472 28 Reference Voltage Vsus Lo 207V Vsus Hi 212V IC16921 Q16402 IGBT CONTROL Q16451 INVERTER Q16661 IC16563 SEPA Q16441 CMH Q16622 SN25 ...

Page 30: ...30 ...

Page 31: ... 11 1 Caution statement Caution Please confirm that all flexible cables are assembled correctly Also make sure that they are locked in the connectors Verify by giving the flexible cables a very slight pull 11 2 Wiring 1 11 3 Wiring 2 ...

Page 32: ...32 11 4 Wiring 3 ...

Page 33: ...33 11 5 Wiring 4 ...

Page 34: ...Model No TC P42S60 Exploded View 1 1 3 ...

Page 35: ...Model No TC P42S60 Exploded View 2 2 3 ...

Page 36: ...Model No TC P42S60 Accessories 3 3 ...

Page 37: ...C104A077 C 0 1UF 16V 1 C3013 F1G1A105A047 C 1UF 10V 1 C3015 F1G1A105A047 C 1UF 10V 1 C3016 F1G1A105A047 C 1UF 10V 1 C3036 F1G1A105A047 C 1UF 10V 1 C3037 F1G1A105A047 C 1UF 10V 1 C4701 F1G1A105A047 C 1UF 10V 1 C4901 F1K1V106A010 C 10UF 25V 1 PAVCA C4902 F1J1E105A287 C 1UF 25V 1 PAVCA C4903 F1K1V106A010 C 10UF 25V 1 PAVCA C4904 F1J1E105A287 C 1UF 25V 1 PAVCA C4907 F1K1V106A010 C 10UF 25V 1 PAVCA C49...

Page 38: ...V 1 C8039 F1G1C104A077 C 0 1UF 16V 1 C8042 F1G1C104A077 C 0 1UF 16V 1 C8044 F1G1C104A077 C 0 1UF 16V 1 C8045 F1G1A105A047 C 1UF 10V 1 C8052 F1J0G2260001 C 22 UF 4 V 1 C8054 F1G1C104A077 C 0 1UF 16V 1 Model No TC P42S60 Parts List Change Safety Ref No Part No Part Name Description Q ty Remarks C8055 F1G1A105A047 C 1UF 10V 1 C8057 F1G1C104A077 C 0 1UF 16V 1 C8059 F1G1C104A077 C 0 1UF 16V 1 C8068 F1G...

Page 39: ...1C104A077 C 0 1UF 16V 1 C8738 F1G1H222A830 C 2200PF 50V 1 PAVCA C8739 F1G1E333A059 C 0 033UF 25V 1 PAVCA C8749 F1G1A105A047 C 1UF 10V 1 C8750 F1G1A105A047 C 1UF 10V 1 C8771 F1G1C104A077 C 0 1UF 16V 1 C8772 F1G1C104A077 C 0 1UF 16V 1 C8773 F1G1C104A077 C 0 1UF 16V 1 C8790 F1J1A106A043 C 10UF 10V 1 C8791 F1J1A106A043 C 10UF 10V 1 C8900 F1G1C104A077 C 0 1UF 16V 1 C8901 F1G1C104A077 C 0 1UF 16V 1 C905...

Page 40: ... 1 C14907 F1H1C105A145 C 1 uF 16 V 1 C16402 F1L2J562A021 C 5600PF 630V 1 PAVCA C16411 F2A2T3010001 E 300UF 220V 1 PAVCA C16412 F2A2T3010001 E 300UF 220V 1 PAVCA C16415 F0C2E105A286 C 1 UF 250 V 1 PAVCA C16422 F1L2J472A021 C 4700PF 630V 1 PAVCA C16424 F1K2J821A043 C 820PF 630V 1 PAVCA C16435 F1L2J562A021 C 5600PF 630V 1 PAVCA C16436 F1K2J331A042 C 330PF 630V 1 PAVCA C16441 ECJ1VB1H392K C 3900PF 50V...

Page 41: ...A028 C 0 22UF 250V 1 C17142 F1L2E224A028 C 0 22UF 250V 1 Model No TC P42S60 Parts List Change Safety Ref No Part No Part Name Description Q ty Remarks C17201 F1H1A105A099 C 1UF 10V 1 C17203 F1L2E224A028 C 0 22UF 250V 1 C17204 F1H1A105A099 C 1UF 10V 1 C17205 F1L2E224A028 C 0 22UF 250V 1 C17207 F1H1A105A099 C 1UF 10V 1 C17208 F1H1A105A099 C 1UF 10V 1 C17209 F1H1A105A099 C 1UF 10V 1 C17210 F1H1A105A0...

Page 42: ...100L DIODE 1 D16477 DA2J10100L DIODE 1 D16481 MA3DF46000LW ZENER DIODE 1 D16506 DZ2J051M0L ZENER DIODE 1 D16507 DZ2J051M0L ZENER DIODE 1 D16534 DZ2J051M0L ZENER DIODE 1 D16536 B0ECKP000055 DIODE 1 D16582 DZ2J051M0L ZENER DIODE 1 D16583 B3ABB0000381 LED 1 PAVCA D16601 DZ2J051M0L ZENER DIODE 1 D16603 B0ECKP000055 DIODE 1 D16604 DA2J10100L DIODE 1 D16605 B0ECKP000055 DIODE 1 D16606 B0ECKP000055 DIODE...

Page 43: ...63 C0JBAB000893 IC 1 PAVCA IC16564 C0JBAA000344 IC 1 IC16600 C1ZBZ0004559 IC 1 PAVCA IC16603 C0JBAA000344 IC 1 IC16725 C1ZBZ0004715 IC 1 PAVCA IC16784 MIP3910MSSCF IC 1 IC16785 C0DBZYY00532 IC 1 PAVCA IC16786 MIP3910MSSCF IC 1 IC16787 C0DBZYY00532 IC 1 PAVCA IC16795 C0CBALC00012 IC 1 IC16921 C1ZBZ0004557 IC 1 PAVCA JK3001A K1U511D00001 CONNECTOR UNIT 1 PAVCA JK4701A K1FY119D0030 CONNECTOR 1 PAVCA ...

Page 44: ...013 TRANSISTOR 1 PAVCA Q16441 B1JAEP000017 TRANSISTOR 1 PAVCA Q16451 B1JAEP000017 TRANSISTOR 1 PAVCA Q16581 B1ABCE000015 TRANSISTOR 1 Q16601 B1CERQ000122 FET 1 PAVCA Q16602 B1CFGF000019 FET 1 PAVCA Q16603 B1CFNQ000003 FET 1 PAVCA Q16621 B1JADN000013 TRANSISTOR 1 PAVCA Q16622 B1JADN000013 TRANSISTOR 1 PAVCA Q16636 B1CFGF000019 FET 1 PAVCA Q16637 B1CBGD000001 FET 1 Q16638 DSC2001Q0L TRANSISTOR 1 Q16...

Page 45: ...A333JA023 M 33KOHM J 1 16W 1 R3054 D0GA333JA023 M 33KOHM J 1 16W 1 R3056 D1BA1403A023 M 140 KOHM F 1 16 W 1 PAVCA R3058 D0GA360JA023 M 36 OHM J 1 16W 1 R3117 D0GA102JA039 M1KOHM J 1 16 W 1 PAVCA R3118 D0GA473JA039 M 47KOHM J 1 16W 1 PAVCA R3329 D0GA473JA039 M 47KOHM J 1 16W 1 PAVCA R3330 D0GA103JA039 M10KOHM J 1 16 W 1 PAVCA R4700 D0GA103JA039 M10KOHM J 1 16 W 1 PAVCA R4701 D0GA103JA039 M10KOHM J ...

Page 46: ...HM F 1 16 W 1 PAVCA R8232 D1BA2700A023 M 270 OHM F 1 16 W 1 PAVCA R8233 D1BA2700A023 M 270 OHM F 1 16 W 1 PAVCA R8234 D0GA220JA023 M22 OHM J 1 16 W 1 R8236 D0GA220JA023 M22 OHM J 1 16 W 1 R8240 D1HY2204A012 NETWORK RESISTER 1 R8241 D1HY2204A012 NETWORK RESISTER 1 R8242 D1HY2204A012 NETWORK RESISTER 1 R8243 D1HY2204A012 NETWORK RESISTER 1 R8244 D1HY2204A012 NETWORK RESISTER 1 R8245 D0GA220JA023 M22...

Page 47: ... PAVCA R9206 D0GA103JA039 M10KOHM J 1 16 W 1 PAVCA R9207 D1H84704A042 NETWORK RESISTER 1 PAVCA R9208 D1H84704A042 NETWORK RESISTER 1 PAVCA R9209 D1H84704A042 NETWORK RESISTER 1 PAVCA R9248 D0GA473JA039 M 47KOHM J 1 16W 1 PAVCA R9249 D0GA472JA023 M 4 7KOHM J 1 16W 1 R9250 D0GA472JA023 M 4 7KOHM J 1 16W 1 R9256 D0GA272JA023 M 2 7KOHM J 1 16W 1 R9307 D0GA360JA023 M 36 OHM J 1 16W 1 R9308 D0GA360JA023...

Page 48: ...R16542 D0GF393JA047 M 39 KOHM J 1 3W 1 PAVCA R16543 D0GD103JA052 M 10KOHM J 1 8W 1 R16545 D0GA103JA023 M10KOHM J 1 16 W 1 R16561 D1H84704A041 NETWORK RESISTER 1 PAVCA R16562 D1H84704A041 NETWORK RESISTER 1 PAVCA R16563 D1H84704A041 NETWORK RESISTER 1 PAVCA R16564 D0GA470JA023 M 47 OHM J 1 16W 1 R16581 D0GA223JA023 M 22K OHM J 1 16W 1 R16583 D0GD222JA052 M 2 2KOHM J 1 8W 1 R16601 D0GF1R0JA047 M 1 O...

Page 49: ...74 M 1 62KOHM D 1 10 W 1 PAVCA R16896 D1BB5361A074 M 5 36 KOHM D 1 10W 1 PAVCA R16897 D1BB5492A073 M 54 9 KOHM F 1 10W 1 PAVCA R16898 D1BB9760A073 M 976 OHM F 1 10W 1 PAVCA R16902 D0GB6R2JA065 M 6 2 OHM J 1 10W 1 R16903 D1BB1621A073 M 1 62KOHM F 1 10 W 1 PAVCA R16904 D1BB5231A073 M 5 23 KOHM F 1 10W 1 PAVCA Model No TC P42S60 Parts List Change Safety Ref No Part No Part Name Description Q ty Remar...

Page 50: ... 100 OHM J 1 10W 1 R17227 D0GF1R0JA047 M 1 OHM J 1 3W 1 R17228 D0GB101JA065 M 100 OHM J 1 10W 1 R17229 D0GF1R0JA047 M 1 OHM J 1 3W 1 R17230 D0GB101JA065 M 100 OHM J 1 10W 1 R17231 D0GF1R0JA047 M 1 OHM J 1 3W 1 R17232 D0GB101JA065 M 100 OHM J 1 10W 1 R17234 D0GB101JA065 M 100 OHM J 1 10W 1 R17236 D1H84704A041 NETWORK RESISTER 1 PAVCA R17237 D1H84704A041 NETWORK RESISTER 1 PAVCA R17241 D0GB470JA065 ...

Page 51: ... 1 PAVCA 6 TKKL5493 M8 CAP 4 chap 8 2 5 3 7 TKP5ZA28501 BOTTOM COVER 1 PAVCA 8 TKP5ZA37601 LED PANEL CASE 1 PAVCA 9 TKZ5ZX50401 METAL BRACKET BOTTOM 1 PAVCA TMKK537 RUBBER PSS PCB 1 PAVCA 10 TMXX073 AC CORD CLAMPER A 1 PAVCA 11 TMXX074 AC CORD CLAMPER B 1 PAVCA 46 TQB2AA0704 1 INSTRUCTION BOOK ENG FRE SPA 1 PAVCA TQD2A19069 QUICK START GUIDE 1 PAVCA 31 TSCKE0100001 CABLE A32 C22 1 PAVCA 32 TSCKF01...