PANDROL CD100, User And Maintenance Manual

Page 1: ...Partners in excellence ENG_OMM_CD100_P07 2022 10 19 USER AND MAINTENANCE MANUAL CD100 CD100 B...

Page 2: ...2 36 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022 10 19 Pandrol 2022...

Page 3: ...the right to change specifications equipment instructions and maintenance guidelines without prior notice The manual contains instructions about the following topics 1 Installation 2 Operation 3 Safet...

Page 4: ...hnical Data Battery Power Unit 6000617 12 4 Tools 13 4 1 Clipping Tool 1100201 13 4 2 De clipping Tool 1100058 FE FCX 5012730 14 5 Transport And Packaging 15 5 1 Unpacking The Power Unit 15 5 2 Unpack...

Page 5: ...27 9 1 Clipping And Declipping Connect Rail To Sleeper 28 9 2 De Clipping Disconnect Rail From Sleeper 29 9 3 After Operation 29 10 Maintenance 30 10 1 Power Unit 30 10 2 Clipping And De clipping Tool...

Page 6: ...own safety and expose yourself to a serious accident or injury risk Before each start perform a general inspection of all parts and make sure that they are not worn damaged or loose Also make sure th...

Page 7: ...ual before use art 710016 Wear safety googles art 710017 Wear safety helmet art 710018 Wear hearing protection art 710019 WARNING Oil pressure art 710216 WARNING Risk of crushing art 710217 High volta...

Page 8: ...g on The equipment must be serviced maintained or in any way repaired only by qualified personnel who are familiar with both this Operation Maintenance Manual and the Honda manual and have received tr...

Page 9: ...0 consists of a motor unit a handlebar a fastening tool and a declipping tool according to 2 4 5 and 6 in the table below CD100 B consists of a drive unit a handlebar a fastening tool and a declipping...

Page 10: ...r Unit is based on Honda original parts and the working tools are based on well known Pandrol technology The Power Unit is supported by a steel wheel to the rail which relieves the operator from the w...

Page 11: ...ion emission Measuring point Operating condition Measured vibration emission value Handle bar Idle running 0 53 m s2 Measuring point Operating condition Measured vibration emission value Handle bar Fu...

Page 12: ...st and easy connection to the working tools The Drive Unit is supported by a steel wheel to the rail which relieves the operator from the weight and thus prevents the operator from wearing injuries Th...

Page 13: ...Length 480 mm Width 260 mm Height 400 mm Weight 19 kg Packaging dimensions Length 390 mm Width 580 mm Height 450 mm Weight 29 kg Battery Battery capacity 432 Wh 6 Ah 72 V Work capacity 300 clips charg...

Page 14: ...onnectors 4 Bracket 5 Claws Fig 12 Clipping tool Technical data for the Clipping Tool part no 1100201 Decription Specification Attachment to Power Unit part no 5014188 or Battery Drive Unit art nr 600...

Page 15: ...ism 5 Bracket 6 Claw Technical data for the De clipping Tool part no FC 1100058 FE FCX 5012730 Decription Specifikation Attachment to Power Unit part no 5014188 or Battery Drive Unit art nr 6000617 Ca...

Page 16: ...safe to transport store and carry Follow the instructions in the reversed order when storing the components The pictures are for illustration only the appearance of the machine may vary 5 1 Unpacking...

Page 17: ...Figur 19 17 36 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022 10 19 Pandrol 2022 Fig 18 Fig 19 Fig 20 Fig 21...

Page 18: ...6 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022 10 19 Pandrol 2022 5 2 Unpacking The Clipping Tool Fig 22 Clipping Tool in its suitable box Fig 23 Easy to lift up and to store when not being...

Page 19: ...page 17 On ground transport for private use or transport carried out by an employee or an inhouse company transport service from company site to working site does not require lithium battery mark and...

Page 20: ...aulic oil and fuel according to the manual before starting the engine 6 1 1 Engine oil and fuel CD100 Read the Honda manual for further information enclosed with the Power Unit 6 1 2 Hydraulic oil CD1...

Page 21: ...pping Tool with the arms on each side of the rail Disconnect the Handle Bar Unit from the Power Unit Fasten steering bar to the Clipping Tool using the locking mechanism Fasten the Power Unit to the C...

Page 22: ...6 3 De clipping Tool Place the De clipping Tool with the arms on each side of the rails Disconnect the Handle Bar Unit from the Power Unit 1 Fasten the Handle Bar Unit to the De clipping Tool Fasten t...

Page 23: ...the SETUP INSTALLATION section Start the engine drive unit Accelerate slowly to prepare for clipping de clipping When the claws are in the proper position against the clips adjust the wheel with the...

Page 24: ...apted to the purpose 5 Install the first two FASTCLIP 6 Check that the FASTCLIP is correctly installed The FASTCLIP must be in the position recommended by Pandrol Measure its position and compare with...

Page 25: ...ps to accomodate correct for different rail heights 7 5 Adjustments Of Claws The claws are adjustable in three different positions 1 Loosen the screws on the lower part of the claws Those screws are i...

Page 26: ...he engine power unit according to assembly instructions Connect the hydraulic hoses make sure that they are clean prior to connection Ensure that you are using correct claws and arms Switch the ON OFF...

Page 27: ...Make sure that the claws are placed in a proper position relative to the clip 4 Make sure there is a space of 1 2 mm between the clips and the claw when positioning the de clipping pads for an optimal...

Page 28: ...position To release the battery press the red button 1 Fig 45 WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire an...

Page 29: ...that you are using correct claws and arms 2 Press the button 1 once to power up the drive unit 3 Press the activation button 3 once to activate the tool 4 Lift the machine slightly and move the tool a...

Page 30: ...ress the button 1 once to power up the drive unit 3 Press the activation button 3 once to activate the tool 4 Lift the machine slightly and move the tool along the rail so that the arms are positioned...

Page 31: ...rts and spares delivered by Pandrol AB WARNING All adjustments work overhaul and service must take place with the engine turned off cooled down and with working tools disengaged Failure to do so could...

Page 32: ...ws and nuts Check tighten if needed X Entire unit Check for oil leakage X Locking mechanism Lubricate with oil spray X Hydraulic cylinder Lubricate with grease X Bolts Lubricate with oil spray X Slidi...

Page 33: ...33 36 USER AND MAINTENANCE MANUAL I ENG_OMM_CD100_P07 I 2022 10 19 Pandrol 2022 10 3 2 De clipping tool Fig 53 Fig 54...

Page 34: ...AB we mainly use steel screws and nuts The table below shows the nominal tightening torque in Nm for the screws and nuts that are used These torques do not apply to wheel bearings Thread diameter Tig...

Page 35: ...l SWEDEN 46 650 165 05 www pandrol com info rosenqvistrail pandrol com 12 5 Declaration Of Conformity A declaration of conformity is attached CE certification The declaration is a proof that the tool...

Page 36: ...Find out more at pandrol com Pandrol AB Hyggesvagen 4 824 34 Hudiksvall Sweden 46 650 16505 info rosenqvistrail pandrol com Pandrol Partners in excellence...