Paoli DP05-34B, Operating Instructions Manual

Page 1: ...Operating instructions Read the manual carefully before use Keep for future use...

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Page 3: ...asic prerequisite for ensuring that work is performed safely is compliance with all safety instructions and guidelines in this manual In addition the local accident prevention regulations and general...

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Page 5: ...trical safety 24 3 5 3 Personal safety 25 3 5 4 Using and handling the electric tool 25 3 5 5 Service 26 3 6 Residual risks 26 3 6 1 Electrical dangers 27 3 6 2 Mechanical dangers 29 3 6 3 Noise and e...

Page 6: ...er 57 11 3 Having service tasks performed by the manufac turer 58 12 Troubleshooting 60 12 1 Identifying faults 60 12 2 Performing troubleshooting 61 13 Disposing of the nutrunner 62 14 Technical data...

Page 7: ...here are defects note the extent of the damage on the transport documents and lodge a complaint immediately The scope of delivery includes n Transport case n Trolley n Nutrunner n Reaction arm n Circl...

Page 8: ...ducts are therefore only approved for commercial transport under certain conditions With regard to road transport in Europe the regulations of the ADR must be complied with the regulations of IATA DGR...

Page 9: ...older 3 Reaction arm circlip 4 Safety swivel joint 5 Gear setting 6 Setting levels 7 8 9 Drive motor Ventilation slot Direction of rotation setting 10 Handle 11 Battery 12 Trigger 2 Getting to know th...

Page 10: ...osening bolted connections in a dry environment The nutrunner is powered electrically with the aid of a battery An individually adjustable reaction arm is used to brace the tool against the torque The...

Page 11: ...ress n Machine designation n Type designation n Article serial number n Maximum torque n Year of construction n Weight n CE mark 2 4 Performance variables Overview of available performance variables f...

Page 12: ...ntrols Fig 5 Controls 1 Gear setting 2 Setting levels 3 Direction of rotation setting 4 Handle 5 Battery charge status indicator 6 Battery charge status indicator button 7 4 LEDs for battery charge st...

Page 13: ...eakaway torque level The breakaway torque level is located at the start and end of the setting level scale The breakaway torque level must not be used to tighten the bolted connections The direction o...

Page 14: ...white LED Fig 8 1 warns the user of insufficient battery capacity thereby preventing a sudden loss of torque and faulty bolted connections Fig 9 Charge status Level LED Meaning 0 LED is not illuminat...

Page 15: ...he release button Fig 8 3 and can be removed The set bolting process is initiated with the trigger Fig 5 9 and is executed for as long as the trigger is pressed Do not pulse Press and release the trig...

Page 16: ...ashing red light The battery temperature is located outside the charging tempera ture range of 5 to 45 C If the battery reaches the permissible charging temperature range quick charging is initiated 2...

Page 17: ...olting process The reac tion arm retracts slightly This makes it easier to remove the nutrunner from the bolt and facilitates further work Automatic safety swivel joint Automatic release function 2 7...

Page 18: ...d indi cates an imminently dangerous situation which if not avoided will result in death or serious injury WARNING This combination of symbol and signal word indi cates a potentially dangerous situati...

Page 19: ...tons switches indicators e g signal lamps Display Display elements e g on screen buttons assignment of function keys Tips and recommendations Other markings Before you begin Safety instructions may re...

Page 20: ...gible signage Over time signs and stickers can become dirty or be rendered unrecognisable by other means such that hazards cannot be recognised and necessary operating instructions cannot be followed...

Page 21: ...faces such as the housing of the drive motor cannot always be identified as such Do not touch surfaces marked in this way without protective gloves Read the operating instructions prior to using the n...

Page 22: ...may only be used in a commercial setting and must not be used in a potentially explosive atmosphere The nutrunner may only be used in a dry environment Intended use includes compliance with all of the...

Page 23: ...the nutrunner multiple times Never operate with batteries other than the orig inal batteries supplied by the manufacturer Do not switch on the nutrunner in a damp envi ronment Never change the gear se...

Page 24: ...k n Avoid bodily contact with earthed surfaces such as pipes heaters stoves and refrigerators There is an increased risk of electric shock if your body is earthed n Keep electric tools away from rain...

Page 25: ...electric tool can cause injuries n Avoid adopting an unnatural posture Ensure you have a secure footing and maintain your balance at all times This gives you better control of the electric tool in un...

Page 26: ...regard give due consideration to the working conditions and to the work to be performed Use of electric tools for purposes other than the intended uses can lead to dangerous situations n Keep handles...

Page 27: ...e manufacturer Ensure that the power supply complies with local regulations Never make modifications to the nutrunner bat tery or battery charger Never modify the power plug or power cable for the bat...

Page 28: ...y dam aged Do not put inflated dropped or damaged batteries into service Dispose of them in the proper manner Never expose the battery to moisture or humidity rain saltwater liquids A humid or moist b...

Page 29: ...in during rota tional movements Dirt can be ejected from the lower ventilation slots and cause eye injuries During operation do not reach into moving com ponents or handle moving components Do not to...

Page 30: ...arm and data sheet WARNING Danger of crushing when bracing and due to high weight During operation very strong forces act on the nutrunner reaction arm bracing surface and bolts There is a danger of...

Page 31: ...ets Use impact wrench sockets suitable for the bolting process without exception Ensure a flawless positive connection between the nutrunner impact wrench socket and bolt Ensure that there is a positi...

Page 32: ...oise The noise level of 72 dB A 3 dB A measurement uncertainty occurring in the work area can cause hearing damage Make hearing protection available Recommendation Wear hearing protection WARNING Dang...

Page 33: ...ing eyes WARNING Danger of injury due to distraction inattention or irresponsible use Distraction inattention or irresponsible use can result in losing control of the nutrunner and thus cause serious...

Page 34: ...ed handle n Overheating protection for drive motor The drive motor switches off at the maximum temperature n Undervoltage detection The nutrunner switches off if there is undervoltage loss of power n...

Page 35: ...must clearly define and regulate responsibilities for all work on and with the nutrunner The authority and responsi bilities of personnel regarding operation set up maintenance and repair must be clea...

Page 36: ...espite its weight This includes overhead work working at heights etc The user must be older than the legally permissible minimum age Tasks that go beyond operation during normal operation may only be...

Page 37: ...abrik Wagner GmbH Co KG Other personnel are not authorised to perform this work Con tact PAOLI service or authorised PAOLI partners regarding performance of the work that is due Contact www paoli net...

Page 38: ...nd moving parts such as bolts The wearing of a protective cap is mandatory if your hair is longer than the circumference of the moving shaft Industrial safety helmets are used to protect the head from...

Page 39: ...able measures to be taken The following environmentally hazardous substances are used Batteries and rechargeable batteries contain toxic heavy metals They are subject to special waste treatment and mu...

Page 40: ...el n Operator The nutrunner can only be used safely and properly if the bolting process is known 1 Determine the bolting process To do so Determine a suitable bracing surface and select a suitable rea...

Page 41: ...nch sockets Never put the nutrunner into operation if the reaction arm or impact wrench socket are unse cured Personnel n Qualified nutrunner personnel Protective equipment n Protective work clothing...

Page 42: ...The bores Fig 15 2 3 and 5 for securing must be on top of each other Fully insert the spring clip Fig 15 4 in all bores Fig 15 2 3 and 5 until the ring is fully seated The impact wrench socket is secu...

Page 43: ...e the battery or the transport case in the car or in the sunshine on hot days The lithium ion battery loses capacity and performance capa bility at temperatures above 60 C n Do not store lithium ion b...

Page 44: ...the battery pack that prevent deep dis charging overcharging and explosion Temperature range for use 10 C to 55 C Temperature range for charging 5 C to 45 C The ideal temperature range for batteries i...

Page 45: ...ns voltage and mains frequency other than those specified on the rating plate Ensure that the power supply complies with local regulations Never modify the power plug or power cable Only operate at su...

Page 46: ...y Fig 17 1 and remove the battery from the battery charger 6 3 Connecting the nutrunner to the battery A charged battery needs to be inserted prior to using the nutrunner 1 Ensure that the battery is...

Page 47: ...r 1 Determine the torque 2 Find a suitable combination of gear and setting level using the torque chart performance table provided 3 Set gear Fig 18 1 4 to 1 manual gearbox setting 4 Set setting level...

Page 48: ...ejected Any point contact between the reaction arm and the corners of a bracing element can cause considerable forces to act on the nutrunner Incorrect bracing or over loading of the reaction arm bolt...

Page 49: ...surface Fig 19 3 and cannot slip out of place Note the starting angle of rotation Fig 19 2 If the standard reaction arm is not suitable for this use a suit able reaction arm If you have questions con...

Page 50: ...action arm for visible damage prior to use Do not use the reaction arm if it is dam aged Brace the reaction arm correctly Contact PAOLI service prior to operation at temperatures below 0 C 1 Ensure th...

Page 51: ...iddle position No rotation possible Transport position Left hand side is pressed Counterclockwise CCW Loosening in counterclockwise direction To tighten in clockwise direction CW push the direction of...

Page 52: ...0 Check the torque with a suitable torque gauge to verify that the bolting process was successful During the bolting process the handle of the nutrunner can be turned so ensure that ergonomic use is p...

Page 53: ...0 C 1 Ensure that the nutrunner has been properly prepared and that the bolting process is known 2 Ensure that the battery is charged and correctly connected to the nutrunner 3 Ensure that the torque...

Page 54: ...components are designed for this load Do not use the breakaway torque level for bolting In delivery state the breakaway torque level is blocked when tightening in clockwise direc tion CW 8 NOTICE Pro...

Page 55: ...ner and Have it checked for damage to be performed by the user Have all repairs performed by the manufacturer Never open the nutrunner Use only PAOLI original parts The following sections describe the...

Page 56: ...e characteristics Create torque chart factory certificate n Accessories Check for damage exchange n Exchange damaged markings PAOLI service Every 6 months n In the event of standard oper ating conditi...

Page 57: ...e and power plug for damage and insufficient fastening Arrange for exchange if there is damage 4 Check the impact wrench socket and spring clip for damage deformation and correct operation Arrange for...

Page 58: ...work in the low torque range WARNING Danger of injury and property damage due to improperly performed service tasks Improperly performed service tasks can cause incorrect bolted connections destructi...

Page 59: ...be checked after repairs and in the event of deviations a new torque chart or a new torque selection diagram needs to be created Newly determined values need to be stored in the nutrunner Torque chart...

Page 60: ...ault symptom Measure The nutrunner will not start Check the battery charge status and charge or replace the battery in the event of insufficient charge The device gets hot too quickly Are the openings...

Page 61: ...ontact PAOLI service on page 4 if there is any damage to the nutrunner 12 2 Performing troubleshooting Improperly performed trouble shooting Device damage Replace a faulty or uncharged battery Do not...

Page 62: ...ic waste in accordance with local regulations Use authorised collection points for the reprocessing of old electrical and electronic devices ENVIRONMENT Danger to the environment due to incorrect dis...

Page 63: ...Depending on the bolting process Independently of the torque the repeatability depends on the individual bolting process and must therefore be determined in the specific bolting situation Data Value U...

Page 64: ...M 27x95 1 400 110 M 36x95 2 100 104 M 36x95 2 300 88 M 52x95 3 600 29 M 72x300 7 900 Data Value Unit Temperature range 0 to 50 C Temperature range for charger bat tery 5 to 45 C Emission levels as pe...

Page 65: ...lowing documents are supplied with the nutrunner in a docu ment folder in addition to this manual n EU declaration of conformity n USB stick n Torque chart n Certificates option n Technical data sheet...

Page 66: ...NOTES...

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