Parker Zander PURGAS TGA 104-118, Operating Instructions Manual

Page 1: ...Microfilter for Technical Gases TGA 104 118 16 50 bar TGH 104 118 100 450 bar TGS 214 232 16 100 bar TGE 308 326 16 100 bar Operating Instructions Revision 01 2016 EN 398H271902 ...

Page 2: ...EN_01 2016 Type Label Attach type label here Heed the data on the type label and keep it readable at all times Note The operator is responsible if an acceptance of the overall system as per ATEX should be required ...

Page 3: ...r your own safety 6 Assembly Drawings 9 Storing filters and filter elements 13 Filter installation 14 Maintenance intervals and work 16 Correcting faults 22 Technical information 23 Spare parts and options 25 Declaration of Conformity 26 Manufacturer s Declaration 27 ...

Page 4: ...nomic operation of filter series TGA1 TGH1 TGS2 and TGE3 for technical gases Layout conventions Work steps that you have to carry out in the sequence stated are marked by black triangles Lists are marked by a small box This symbol accompanies information relevant to explosion protection as per ATEX 94 9 EEC Warning These safety notes warn against damage to machines or equipment and help you to avo...

Page 5: ...res The staff have basic experience in handling pneumatic devices Notes on handling operating instructions These operating instructions must be continuously available at the site where the filter is used We recommend to prepare a copy and to keep the same in a safe and freely accessible place next to the filter Keep the original document in a safe place ...

Page 6: ...ne 2 only ATEX compliant filters are conductive The operator must make sure conductivity is maintained under all circumstances He must also make sure that the conductivity is not impaired by any attachment parts The conductivity must be tested and approved after each service assignment To ensure proper preliminary filtration a strainer filter must be installed upstream of any C CF or CSF filter el...

Page 7: ...t up the filter s surfaces Do not touch hot surfaces Wait until the surfaces have cooled down before starting work on the filter Safety notes on specific operating phases Notes on critical gases All explosive flammable and poisonous gases of fluid groups 1 2 as per pressure equipment directive 97 23 EC are referred to as critical gases The release of a critical gas can pose a considerable risk to ...

Page 8: ...dden pressure fluctuations on pressure build up and de pressurization If the pressure builds up or drops too quickly this may cause damage to the filter When using accessories with an external power supply there is a hazard from electrical voltage Heed the notes given in the operating instructions for the accessories Work on electrical components only when they are deenergised Notes on maintenance...

Page 9: ...3 Filter element O ring 4 Housing O ring 5 Threaded rod 6 Filter element 7 Lower housing 8 16 bar Manual drain HV01 TG 25 50 bar Manual drain EV05 TG 16 bar ATEX Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGG with adapter block B Earthing lugs for ATEX compliant filters Condensate drain 11LD 16 25 bar Total view ...

Page 10: ...w 1 Locking screw 2 O ring 3 Upper housing 4 Threaded rod 5 Filter element O ring 6 Filter element 7 Housing O ring 8 Lower housing 9 Double nipple 10 Manual drain EV05 TG Optional A Differential pressure gauge HZD80 350RTGG B Earthing lugs for ATEX compliant filters Total view ...

Page 11: ... 2 Flat seal housing 3 Filter element 4 Manual drain EV05 TG through EV08 TG 5 Lower housing Optional A Differential pressure gauge HZD80 50RTGF with connection pipes B Earthing lug and connection bore only for ATEX compliant filters Condensate drain 11LD up to TGS 218 16 25 bar Total view ...

Page 12: ...cking screw 2 Upper housing 3 Filter element 4 Housing O ring 5 Lower housing 6 Lock ring 7 Double nipple 8 Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGS with connection pipes B Earthing lug only for ATEX compliant filters Condensate drain 11LD 16 25 bar Total view ...

Page 13: ... of dust or the filter must be packed dustproof The storage space must feature an ambient temperature of at least 1 C Caution When you want to store the filter for a longer period e g several months you must check the threads for well running from time to time to prevent corrosion see page 21 Storing filter elements and cartridges Store filters and cartridges in the unopened original packing until...

Page 14: ...the permissible gas temperature must be available This safety device must prevent that limit values are exceeded A suitable pressure relief device and a condensate drain must be installed for the filter This safety device must prevent critical gas from escaping into the atmosphere Danger due to release of a critical gas The release of a critical explosive flammable poisonous gas from the network c...

Page 15: ...f application When installing differential pressure gauge HZDE80 Establish electrical connection Re pressurize pipe section and check for leaks When installing a filter with TKM or TKA cartridge Beware of damage due to wrong flow direction Heed the flow direction when installing the filter in the pipeline The gas must flow through the filter in the direction of the arrow on the upper housing only ...

Page 16: ...the pipe section in question with inert gas have the notes on hazardous substances for the used gas ready take appropriate protection measures verify the absence of an explosive atmosphere Maintenance intervals Maintenance interval Component series Action 1 2 3 4 5 Manual drain valve Drain condensate x Entire filter Clean x Earthing lugs Retighten x TGA1 TGH1 TGE3 series Housing Check well running...

Page 17: ...at regular intervals and properly dispose of it Clean filter ATEX compliant filters Dust that has collected on the filter can pose a potential risk It is therefore vital to regularly clean the filter The cleaning interval depends on the dust concentration in the ambient air The higher the dust concentration the more frequently must the filter be cleaned Beware of static charges Never use dry cloth...

Page 18: ...pen ended spanner to the square at the housing bottom Use a similarly suitable tool e g a strap wrench if an open ended spanner cannot be used Apply the tool clearly below the thread TGA and TGH filters Make the same preparations as described in section Preparations on page 17 Unscrew the lower housing and remove it Unscrew the filter element with the O ring and discard it Discard the housing O ri...

Page 19: ...ns as described in section Preparations on page 17 Unscrew and remove the nuts on the lower housing Remove the lower housing or swing it aside Remove flat seal Unscrew and remove the filter element Insert a new filter element with O ring and hand tighten the filter element Insert new flat seal Make sure the O ring and the flat seal are properly seated Assemble upper and lower housing and tighten t...

Page 20: ...s Ensure conductivity test and document it Check the housing for tightness Replacing the cartridge of TGA and TGH filters Note on intervals The operating conditions of cartridges with their respective fillings are very specific and differ with regard to application It is therefore impossible to recommend any fixed intervals It is safest to determine the necessary exchange by measuring Please conta...

Page 21: ...ribed in section Preparations on page 17 Open the filter at regular intervals e g every 6 months Check whether the threads are still sufficiently greased and well running Apply a thin coat of grease on the housing threads before assembly if necessary Use only TG 1 thread grease unless any other grease has been agreed upon in the order Connect both housing parts again For ATEX compliant filters Ens...

Page 22: ...ives if necessary cancel the EX zone first Start work only then All gases Block gas supply to the filter Depressurise the filter housing Make sure the pressure has been positively relieved Allow filter to cool down Remove the element and check it for damage e g cracks or the like Replace any damaged element see page 18 Please contact the manufacturer if pressure blows occur more frequently Insuffi...

Page 23: ...TGA 112 G 1 130 406 43 235 4 5 4 1 4 1 TB 20_ TGA 114 G 1 1 2 130 506 43 335 5 0 4 9 4 9 TB 30_ TGA 116 G 1 1 2 130 706 43 525 6 4 5 0 5 0 TB 50_ TGA 118 G 2 164 751 48 520 9 6 6 6 6 6 TC 50_ TGH 104 118 100 350 bar Type Capacity m3 h Connection G DN Dimensions mm Weight kg Element A B C D PN 100 PN 250 PN 350 TGH 104 depending on the medium upon request G 1 4 85 330 25 100 3 3 3 3 3 3 TA 50_ TGH ...

Page 24: ... mm Weight kg Element A B C D TGE 308 depending on the medium upon request G 3 4 151 300 55 85 3 0 TE 09_ TGE 314 G 1 1 2 198 400 75 140 4 2 TE 13_ TGE 316 G 2 233 570 80 280 7 1 TE 14_ TGE 320 G 2 1 2 275 875 110 530 12 5 TE 18_ TGE 322 G3 289 1135 110 780 13 9 TE 19_ TGE 324 DN 80 350 739 145 410 32 6 TEL 19_ TGE 326 DN 100 430 742 198 490 45 0 TEL 20_ Specification of elements Degree of filtrat...

Page 25: ...SF elements Filtration degree depends on the element type c for TGA1 and TGH1 series only Spare parts and options Spare part ordering Please specify the correct order code see the filter designation on the type label when ordering spare parts Available options Differential pressure gauge HZD80 50RTG and HZDE80 350RTG Various manual drain valves Various wall mounts O rings made of different materia...

Page 26: ...GA 116 TGA 118 16 bar TGA 110 TGA 118 16 bar 50 bar TGA 112 TGA 118 25 bar TGH 110 TGH 118 100 bar 450 bar TGA 110 TGA 118 50 bar TGH 104 TGH 108 250 bar 350 bar TGH 110 TGH 118 100 bar 450 bar TGE 314 TGE 326 16 bar TGE 316 TGA 326 16 bar TGS 214 TGS 238 16 bar TGS 214 TGS 238 16 bar The modules as per Art 4 No 3 are comprised of pressure devices as per the classification list remains with the ma...

Page 27: ...ment directive 2014 34 EU is not required Production is subject to the ZANDER Management System and was subjected to a conformity assessment as per Appendix III module B The modules as per Art 4 No 3 are comprised of pressure devices as per the classification list remains with the manufacturer Monitoring of the quality assurance system as per pressure equipment directive 2014 34 EU occurs by Lloyd...

Page 28: ...many GmbH Co KG Gas Separation and Filtration Division EMEA Im Teelbruch 118 D 45219 Essen Internet www parker com hzd E Mail zander parker com Telefon 0049 0 2054 934 0 Fax 0049 0 2054 934 164 A Division of Parker Hannifin Corporation ...