Parker HMR Series, Assembly And Operating Instructions Manual

Page 1: ...HMR Series Positioners MANUAL NO 109 0523 01 REV F EFFECTIVE August 3 2020 SUPERCEDES December 13 2018 Assembly and Operating Instructions...

Page 2: ...al injury and property damage to privately used objects in the event of negligent breach of significant contractual obligations Parker Hannifin shall also be liable for cases of ordinary negligence ho...

Page 3: ...vision page renumbered Revision C 8 31 17 Added not that limit home choice is restricted with short travel options p 53 55 Revision D 7 20 18 Updated T nut part numbers for sizes 15 18 and 24 on p 14...

Page 4: ...ter Band Install 21 7 5 Position Detection with Magnetic Switches 23 7 6 Impact Protection 25 7 7 Motor and Gearbox Mounting 26 8 Commissioning 30 8 1 First Commissioning 30 8 2 Operation 30 9 Mainten...

Page 5: ...the site of use the recognized technical regulations for safe and professional working must also be observed Explanation of symbols and notes This symbol is used as a handling prompt The symbol descri...

Page 6: ...elates to the products 3 1 1 Ball Screw Drive Linear drive with ball screw drive and dual ball bearing rail guides HMRS08 HMRS11 HMRS15 HMRS18 HMRS24 3 1 2 Belt Drive Linear drive with toothed belt an...

Page 7: ...tion attached to the HMR Keep this information in a fully legible condition In addition note the manufacturer s information regarding lubricants solvents and cleaning agents 4 1 Prerequisite for Produ...

Page 8: ...age The storage location must be Dry free of dust and vibrations On a flat surface Deflection of the HMR must be avoided Support the drive profile appropriately during transportation and handling WARN...

Page 9: ...em is fastened to the profile version The profile version is fastened directly onto a substructure The reinforced profile can also be used as a self supporting structure In doing so attention must be...

Page 10: ...S Effective Stroke SS Safety Stroke CD Carriage distance CLS Carriage length Standard CLL Carriage length long S Stroke 0S Order Stroke OAL Over All Length Standard design with one carriage Tandem des...

Page 11: ...Order Stroke OAL Over All Length Option Carrier Standard Order Stroke OS Effective Stroke ES 2 x Safety Stroke SS Over All Length OAL Order Stroke OS Carrier Length CL 2 x dimension end cap X Option...

Page 12: ...ail made of steel The maintenance schedule recommended by Parker Hannifin in section 9 must be followed 6 6 Carriage The carriage moves an externally connected load in a linear fashion The external lo...

Page 13: ...permissible load limits such as weight speed and acceleration Adhere to the permissible load limits such as weight speed and acceleration Combined loads The maximum permissible load for linear drives...

Page 14: ...g parts such as sliding blocks are available as accessories Please observe the required number of T sliding blocks in accordance with the axial holding force for secure assembly see table below and HM...

Page 15: ...to section 7 1 HMRS HMRB Max axial holding force per fixing pair Product size T slot mounting Min number of sets required per meter N horizontal horiz side over head vertical HMRx08 800 3 6 10 4 HMRx1...

Page 16: ...16 WWW PARKERMOTION COM PH 724 861 8200 HMR Series Positioners 7 2 3 Distance between supports...

Page 17: ...s as required NOTE Adhere to the tightening torques for screws according to section 7 1 The carriage has two dowel holes into which dowel sleeves can be inserted This makes it possible to repeat the d...

Page 18: ...assemblies and equipment as a retrofit When doing so remove the cover as necessary HMRS Carriage End Cap Top Cover Clamping plate Outer band Rubber Side Scraper Cover Hard Stop Support Clamp Deflecto...

Page 19: ...if only replacing outer band do not remove top cover remove end caps only Push the top cover out of the grooves Remove the outer band Pull the covers out of the retaining groove Remove the side scrap...

Page 20: ...quent assembly of the cover and maintenance of the HMR Assemble Hard Stop Insert the rubber to seal the covers in the grooves on the cover Place the hard stops on the guide rails 4x and screw these ag...

Page 21: ...ng outer band only do not remove top cover remove end caps only Cover Frame Size A mm B mm C mm D mm R radius mm HMR08 10 45 8 16 2 5 HMR11 10 62 8 20 2 5 HMR15 11 78 13 20 2 5 HMR18 11 90 21 22 2 5 H...

Page 22: ...face outward Wrap black cord around carriage and tie Cord to be trimmed at the end of outer band install Place support clamps in cover holders with cushion tape facing upwards and towards the carriage...

Page 23: ...witches Switch types The magnetic switches described in the following can be used as switches The switch function is triggered by the magnetic package mounted under the carriage The user can use mecha...

Page 24: ...tch rail size 1 5 Allen key Adjusting the switch points setup Move the magnetic switches until the switch point is reached Tightly clamp the magnetic switch with a size 1 5 Allen key Connecting the ma...

Page 25: ...ition and not for continuous operation The permissible energy absorption is listed in the HMR catalog If there is an overload the impact protection must be replaced The use of end position switches wi...

Page 26: ...of gearbox installation with two flange plates using a spindle drive as an example Motor coupling Motor Motor Gearbox Motor flange Coupling housing NOTE The motor flange usually consists of on flange...

Page 27: ...g housing motor coupling and motor flange for externally supplied motors gearboxes as well must be fitted Therefore it is best if you only use suitable products offered by the manufacturer WARNING Haz...

Page 28: ...1 HMRB11 35 5 6 16 15 20 15 20 2 1 5 8 10 20 25 20 13 15 25 30 25 18 HMRS15 HMRB15 50 5 8 24 20 30 20 28 4 2 5 15 31 40 30 15 25 41 50 40 25 HMRS18 HMRB18 60 5 10 28 30 40 20 32 4 2 10 15 41 50 30 20...

Page 29: ...ft gearbox shaft via coupling housing and flange Assembly motor flange with one flange plate Insert both parts of the motor coupling together in the coupling housing Center the motor and secure with s...

Page 30: ...iage with a brief start up Before the first and each additional commissioning check the following Are the connection conditions correct Can anyone enter the area of action Are there any obstacles or t...

Page 31: ...hin the carriage that run to the runner blocks and the ball screw nut for the ball screw drive are filled and sealed off The amount of relubrication required depends on the operating mode the requirem...

Page 32: ...entire stroke in both directions of rotation Check the axial play between the screw and the nut Fix the ball screw drive in position radially and axially by blocking Move the carriage by hand axially...

Page 33: ...te the toothed belt by pulling the center of the clear toothed belt until it vibrates Measure the resulting frequency in the center of the clear toothed belt length with the frequency meter Take the m...

Page 34: ...mometer FDN200 with test pins ID No 16187FIL the following force should be read If the value measured is lower than the value stated in the table above the toothed belt must be replaced 9 7 3 Tensioni...

Page 35: ...moved on both sides Following the procedure is described for one side Carriage end cap Loosen the carriage cover in order to reach the parts underneath Remove the lock screws Loosen the nut of the ten...

Page 36: ...ith the other belt tensioning block Cover End cap drive end Cover Remove cover from the end cap drive end and end cap non drive end side Belt Lay out the belt and take it out 9 9 Installing Drive Belt...

Page 37: ...instructions in previous section 9 10 3 Disassembling of Drive Belt Remove snap rings from each side of shaft Remove old drive shaft and replace Insert new snap rings into grooves inside end block ho...

Page 38: ...eight of any loads being lifted during vertical installation Screws and toothed belts are not self locking which means that the Drive Type carriage and load could free fall 10 2 Disposal The HMR does...

Page 39: ...Clamping Plate Deflector Outer band Sealing band Lateral wiper Cover Order numbers for the IP54 cover Product size Order number HMRx08xxx0 xxxx XXXxxxxxx 56123 XX 0 HMRx11xxx0 xxxx XXXxxxxxx 56124 XX...

Page 40: ...e 5610 1250 Carriage cover Outer band Inner strip guide Lateral wiper 12 2 Outer Band Order Example 56106 0 1250 Outer Band Package Outer Band HMR 08 56125 0 XXXX 56127 0 XXXX HMR 11 56126 0 XXXX 5612...

Page 41: ...210 0 XXXX HMRB15 BD DD 56200 0 XXXX HMRB15 AP CP AD CD 56201 0 XXXX HMRB18 BD DD 56202 0 XXXX HMRB18 AP CP AD CD 56203 0 XXXX HMRB24 BD DD 56204 0 XXXX HMRB24 AP CP AD CD 56205 0 XXXX HMRB08 BD DD 56...

Page 42: ...HMRB 08 AD CD 000 180 double plain shaft 56213FIL HMRB 08 AP CP AD CD 000 180 non drive end 56215FIL HMRB 11 BD DD 090 270 drive and non drive end 56216FIL HMRB 11 AP CP 000 180 plain shaft 56217FIL H...

Page 43: ...000000000 Example HMRB15CBD0 1200 000000000 To ensure that a suitable impact protection can be delivered the following must be known at the very least Product size 15 width 150mm Carriage 0 Standard P...

Page 44: ...tation DECLARATION OF INCORPORATION ACCORDING TO EC DIRECTIVE 2006 42 EC ANNEX II PART 1 SECTION B FOR PARTLY COMPLETED MACHINERIES EN ISO 12100 Safety of Applications Plant and Machinery EN IEC 60204...

Page 45: ...Wire N C M8 Plug 0 3m Cable External Mounting Place Holder Place Holder HMRS Order Code HMR Type of Actuator S Ball Screw Drive Frame Size 8 Profile Width 085mm 18 Profile Width 180mm 11 Profile Widt...

Page 46: ...SB K3 BE344LJ KPSB MPP1003D1E KPSN Mounted Gearhead Mounted Gearhead with flange and coupling for motor as selected in position 14 00 No Gearhead Mounted H1 PS115 003 S2 3 1 K3 PV60TA 010 10 1 F1 PS60...

Page 47: ...h Double Plain Shaft Carriage Design 0 Standard 2 Bi parting 1 Tandem Order Stroke 0000 4 digits input in mm Home Sensor one sensor 0 No home sensor A PNP 3 Wire N O Internal Mounting K NPN 3 Wire N O...

Page 48: ...4R1E KPSN K6 PM FCL10AMK M5 MPP1003R1E KPSB MD MPP1424R1E KPSB K7 PM FCL10AMK2 w Brake M6 MPP1154B1E KPSN K0 BE233FJ KPSN M0 MPP0923D1E KPSN M7 MPP1154B1E KPSB K1 BE233FJ KPSN w Brake CM233FJ 115027 M...

Page 49: ...HMR Series Positioners Parker Hannifin Corporation Electromechanical Automation Div 1140 Sandy Hill Road Irwin PA 15642 1 800 245 6903 WWW PARKERMOTION COM PH 724 861 8200...