Parker P33, Integration Manual

Page 1: ...P33 Safety Exhaust Valve Integration Guide FRL SIF 120_EU...

Page 2: ...ns designs availability and pricing are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice Offer of Sale The items described in this document are hereby o...

Page 3: ...s requires other aspects of the system meet these requirements such as but not limited to plumbing wiring and pulse testing Wiring examples are provided in this document and are shown using specific c...

Page 4: ...exhaust quite as quickly when there is an internal fault condition in the valve such as when one of the redundant valve components is actuated and the other one is not actuated For this reason double...

Page 5: ...full open it will take in order to adjust the soft start for your system The necessary setting is dependent upon the number of turns inlet pressure and downstream volume to be filled by the valve P33...

Page 6: ...h Analog output 4 to 20mA Output response time less than 2 0 milliseconds RoHS Air and non corrosive gases Sensor face includes icons to show sensor programming status Internal circuit for open collec...

Page 7: ...tion Guide Dimensions Standard nominal flow rate is based on 6 bar input pressure with P 1 bar Externally Monitored with Soft Start Externally Monitored No Soft Start Dimensions Ports Standard nominal...

Page 8: ...ored redundant dual poppet Soft start Optional Valve function 3 2 way normally closed Housing material Cast aluminum Seals NBR Fasteners Stainless steel brass Silencer Steel non clog safety design Wei...

Page 9: ...s the monitoring logic is not properly detecting this fault The P33 unit should be powered down and monitoring logic reviewed and re tested before putting into operation again If FLT light is flashing...

Page 10: ...ll close port 1 supply and open port 2 outlet to port 3 exhaust De actuation of the valve is accomplished by turning off both solenoids simultaneously Valve Operation Faulted Condition In the event of...

Page 11: ...ly remove the actuation signals from both solenoids both sensor outputs should switch on within 150 msec of each other Dependent upon which sensor switches on first the following faults should be dete...

Page 12: ...switches off This fault should trigger the safety outputs to switch off in order to de energize both solenoids A B The fault should be latched in by the safety control system logic until the system is...

Page 13: ...Sensors A B should be both switched off 7 De energize only solenoid B The safety control system should detect the fault in the valve where sensor B switches on and sensor A stays off more than 150 ms...

Page 14: ...oration Pneumatic Division Europe www parker com pde 12 Integration Guide Safe Relay with Standard PLC FRL SIF 120_EU Parker Pneumatic Integration Guide Safe Relay with Standard PLC for applications r...

Page 15: ...t by adjusting the switch on the front panel The configuration switch also sets the AND OR logic that is applied to the inputs Terminal Function A1 24V Supply 10 15 A2 24V Common S11 Pulse Test Output...

Page 16: ...2 Input 1 S22 S32 S42 Example Connections to 2 N C Mechanical Contacts Single Input Monitored Reset Monitored Reset Connections LOGIC 0 1 2 3 4 5 6 7 8 DIS 440R D22S2 S32 A1 Y32 2 1 S 2 2 S 1 1 S 1 2...

Page 17: ...t is possible to achieve up to Cat 3 PL d if properly implemented External monitoring program for Rockwell 440R D22S2 a sensor error In2 In3 after discrepancy time at 150 ms b feedback error In2 In3 I...

Page 18: ...nal Safety Rating Cat 4 PL e Uses terminals Customer will have colored wires Can be wired with a PLC for sensor monitoring Examples include with and without pin outs and valve schematic Generic Connec...

Page 19: ...is possible to achieve up to category 3 PL d if properly implemented This schematic shows an example of an e stop circuit for reference only External monitoring program for Schmersal SRB E 204ST a sen...

Page 20: ...tive door Execution of the safety function s is carried out by a safety related control system This usually comprises three subsystems detecting evaluating and reacting Detecting sensors Used to detec...

Page 21: ...Up to PL in accordance with ISO 13849 1 e Up to Safety Integrity Level SILCL to IEC 61508 3 SET RESET 1 Autostart Monitored Start 2 Cross fault detection OFF ON 3 2 single ch sensors 1 double ch sens...

Page 22: ...ration Guide Siemens 3SK1112 FRL SIF 120_EU Parker Pneumatic Siemens Wiring Schematic with Dual Output to Interface to Safety Exhaust Valve Siemens Wiring Schematic with One Safe Output to Interface t...

Page 23: ...cy time at 150 ms b feedback error In2 In3 In0 after installation discrepancy time c If error Reset Out 1 set error only after maintenance acknowledge Reset function d IF No feedback error In1 Out0 pu...

Page 24: ...arker Hannifin Corporation Pneumatic Division Europe www parker com pde 22 Integration Guide FRL SIF 120 Parker Pneumatic Integration Guide Programmable Safe Relay for applications requiring Cat 4 PL...

Page 25: ...Pneumatic Omron G9SP N10S Part Number G9SP N10S Functional Safety Rating Cat 4 PL e Uses terminal wiring Test pulsing compatibility 10 PNP Safe Inputs 4 PNP Sourcing Safe Outputs 4 PNP Sourcing Standa...

Page 26: ...poration Pneumatic Division Europe www parker com pde 24 Integration Guide Omron G9SP N10S FRL SIF 120_EU Parker Pneumatic Omron G9SP N10S Test Pulse on Sensors Safety I O Terminal Settings Safety I O...

Page 27: ...discrepancy time 150 msec c Loss of pressure error So0 So1 1 AND Si0 Si1 0 followed by Si0 1 OR Si1 1 AND So0 So1 1 d System pressure error So0 So1 1 AND Si0 Si1 1 for x amount of time where x is syst...

Page 28: ...module Interface extension module 24V 0V A2 A1 O3 O2 O1 O0 I15 I14 I13 I12 I7 I6 I5 I4 I11 I10 I9 I8 IM3 IM2 IM1 IM0 IM19 IM18 IM17 IM16 T3M23 T2M22 T1M21 T0M20 Integration Guide Pilz PNOZ FRL SIF 120...

Page 29: ...operly implemented M12 Pinouts for P33 M12 Pinouts for P33 A 5 1 3 4 2 Sol 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B A 5 1 3 4 2 Sol 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5...

Page 30: ...g Cat 4 PL e Software configured safety relay 22 safety I O with embedded serial port USB programming port 2 plug in slots 24 V DC Generic Connection Example from Rockwell Catalog Input Devices with M...

Page 31: ...osed indicator remains ON After approximately 50 ms the output devices D1 D4 turn OFF and the Feedback Closed indicator remains ON Each time the reset button is pressed the output turns ON momentarily...

Page 32: ...ws an example of an e stop circuit for reference only This schematic shows an example of an e stop circuit for reference only Rockwell Wiring Schematic without sensor test pulse to Interface to Safety...

Page 33: ...ring program for Rockwell 440C CR30 a If I 5 I 6 I 0 I 1 1 AND no faults present THEN SET O 18 O 19 1 when commanded b Sensor discrepancy error I 7 I 8 max discrepancy time 150 msec c Loss of pressure...

Page 34: ...Parker Hannifin Corporation Pneumatic Division Europe www parker com pde 32 Integration Guide FRL SIF 120_EU Parker Pneumatic Integration Guide Safe PLC I O for applications requiring Cat 4 PL e...

Page 35: ...r W O Test Pulse A P2 Save Input even P3 0V Input Power P4 Save Input odd P5 24 VCD W or W O Test Pulse B 1 1 4 5 2 2 6 3 P1 P3 P4 P2 P1 P2 P4 P3 P1 P2 P3 P4 P5 P1 P2 P3 P4 P5 WIRING INFORMATION P1 24...

Page 36: ...ic it is possible to achieve up to category 4 PL e if properly implemented With this schematic it is possible to achieve up to category 4 PL e if properly implemented M12 Pinouts for P33 M12 Pinouts f...

Page 37: ...or I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x amount of time where x is sys...

Page 38: ...IP networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the following requirements up to and including Safety Integrity Lev...

Page 39: ...ate AND no faults present THEN SET O0 O1 1 when commanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1...

Page 40: ...nsions over EtherNet IP networks and provide various features for a safety system Use the modules to construct a safety control network system that meets the following requirements up to and including...

Page 41: ...nded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 O1 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x...

Page 42: ...application dependent Safety Input 1 Safety Input 1 Channel Mode Test Pulse from Test Output Safety Input 1 Test Source Test Output 1 Safety Input 2 Safety Input 2 Channel Mode Safety Input Safety Inp...

Page 43: ...l 2 Sol 1 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B 1 Brown 2 White 3 Blue 4 Black 5 Grey 5 1 3 4 2 SW 1 SW 2 B 5 1 3 4 2 Sol 1 Sol 2 D 1734 IB8S 1734 IB8S 1734 OB8S 1734 OBV2S Modul...

Page 44: ...I0 I1 0 followed by I0 1 OR I1 1 AND O0 O1 1 d System pressure error O0 O1 1 AND I0 I1 1 for x amount of time where x is system pressurization time dependent on volume Default 3 secs e IF sensor disc...

Page 45: ...ess signal 1oo2 evaluation The wiring is carries out at the appropriate connection module The figures below illustrate an example wiring diagram for channel groups 1 and 2 Wiring two leads in parallel...

Page 46: ...ommanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O0 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O0 1 d System pressure error O0 1 AND I0 I1 1 for x amoun...

Page 47: ...tegration Guide Siemens Simatic S7 FRL SIF 120_EU Parker Pneumatic Siemens Simatic S7 Part Number Simatic S7 Functional Safety Rating Cat 4 PL e Uses Terminals Customer will have colored wires Central...

Page 48: ...P M P M F DQ DC M K1 L M DQa 0 DQa 0 DQa 1 DQa 1 DQa 2 DQa 2 DQa 3 DQa 3 0 0 1 1 2 2 3 3 L M P M P M P M P M F DQ DC M K2 Application 3 Wiring external contactors Parallel connected between P and M Ap...

Page 49: ...e Output without Sensor Test Pulse Version AC to Interface to Safety Exhaust Valve Siemens Wiring Schematic Safe Output without Sensor Test Pulse Version CC to Interface to Safety Exhaust Valve With t...

Page 50: ...me 150 msec c Loss of pressure error O0 1 AND Dia 0 Dib 0 0 followed by Dia 0 OR Dib 0 AND O0 1 d System pressure error O0 1 AND Dia 0 Dib 0 1 for x amount of time where x is system pressurization tim...

Page 51: ...Example from Turck Catalog Meaning Power IN X2 Power OUT C0 FDI0 1 safety input C1 FDI2 3 safety input C2 FDX4 5 safety in output C3 FDX6 7 safety in output C4 DXP8 9 standard in outputs safe shutdow...

Page 52: ...atalog Safety Integrity Level Performance Level Category The devices are rated for applications up to SIL3 according to EN IEC 61508 and EN EC 62061 Category 4 PL e according to EN ISO 13849 1 V1 C4 4...

Page 53: ...commanded b Sensor discrepancy error I0 I1 max discrepancy time 150 msec c Loss of pressure error O4 1 AND I0 I1 0 followed by I0 1 OR I1 1 AND O4 1 d System pressure error O4 1 AND I0 I1 1 for x amou...

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