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400 Series

Spin-on Fuel Filter/Water Separators

Contact Information:

Parker Hannifin Corporation

Racor Division

P.O. Box 3208
3400 Finch Road
Modesto, CA 95353

phone 800 344 3286
         209 521 7860
fax 209 529 3278
racor@parker.com

www.parker.com/racor

Overview

400 Series Spin-on Fuel Filter/Water 
Separators are designed to handle 
today’s tough gasoline and diesel 
filtration problems and may be used on 
the vacuum or pressure side of the fuel 
transfer pump. 
Filtration needs should be based on 
application, fuel quality, operating 
climates, and maintenance schedules.
If you have questions about this 
product, contact our Technical Support 
Department, 8 AM to 5 PM, Pacific 
Standard Time, Monday through Friday, 
at (800) 344-3286 ext. 7555.

Instruction Part Number 22209 Rev F

Product Features:

• 

Hand (palm) operated fuel 
priming pump

• 

Proprietary, high-capacity, 
water-repelling Aquabloc

®

II 

filters available in 2, 10, and     
30 micron.

• 

Reusable contaminant 
collection bowls with self-
venting drain.

• 

4-port die-cast aluminum head 
(two inlets, two outlets) and a 
unitized mounting bracket for 
installation convenience.

• 

Optional 12 or 24 volt DC, 200 
watt, in-bowl fuel heater, water 
detection kit, and vacuum gauge 
available.  

Danger! Optional 

parts are not for use with gasoline 
applications. 

Summary of Contents for Racor 400 Series

Page 1: ...limates and maintenance schedules If you have questions about this product contact our Technical Support Department 8 AM to 5 PM Pacific Standard Time Monday through Friday at 800 344 3286 ext 7555 Instruction Part Number 22209 Rev F Product Features Hand palm operated fuel priming pump Proprietary high capacity water repelling Aquabloc II filters available in 2 10 and 30 micron Reusable contamina...

Page 2: ... PSI or flow rate of filter Not ideal pumps emulsify water hindering filter performance Fuel transfer pump IDEAL vacuum side installation Engine Maintain a service clearance below filter assembly of at least 2 in 5 1 cm Valve 3 Optional Bypass Installation and Operation allows user to service filter without shutting down engine Valves 1 2 3 Unit On line Open Open Closed Unit Off line Closed Closed...

Page 3: ...of fuel 5 Remove bowl and element 6 Dispose of element properly Bowl is reusable Lubricate new element 7 seals with motor oil or clean fuel and install only with new element Re install bowl and tighten by 8 hand only do not use tools Connect water probe 9 and heater connectors if equipped Open all fuel valves 10 if applicable Operate hand primer pump 11 until fuel purges from vent Close vent plug ...

Page 4: ...tarting the engine Customer Supplied Items Because of the heater power 1 demand 20 amps for the 12 vdc and 10 amps for the 24 vdc an additional relay is recommended for the safest method of installation Racor offers two relay kits available from your dealer RK 11861 for the 12 vdc systems or RK 11862 for the 24 vdc systems These kits include an in line fuse holder and fuse and the RK 11862 kit als...

Page 5: ...2 kg 2 9 lb 1 3 kg 3 9 lb 1 8 kg Clean Pressure Drop 0 17 PSI 0 01 bar 0 39 PSI 0 03 bar 0 95 PSI 0 07 bar 0 85 PSI 0 06 bar Max Pressure1 30 PSI 2 07 bar 30 PSI 2 07 bar 30 PSI 2 07 bar 15 PSI 1 03 bar Available Options 2 water sensor heater 3 Yes Yes Yes Yes Yes Yes Yes Yes Bowl Capacity water with heater 4 0 oz 118 ml 3 5 oz 104 ml 4 0 oz 118 ml 3 5 oz 104 ml 4 0 oz 118 ml 3 5 oz 104 ml 2 8 oz ...

Page 6: ...333 6 Bowl Gasket Kit 7 Replacement Bowl Kits includes bowl 6 8 and 9 RK 21113 13 11 Clear Bowl Kit RK 22616 01 Heated Bowl Kit Clear bowl with 12 vdc heater RK 22616 02 Heated Bowl Kit Clear bowl with 24 vdc heater RK 20126 8 Plug Kit 1 2 20 SAE RK 30476 9 Self Venting Drain Kit Additional Parts not shown RK 22323 Heater Connector Kit In bowl heater may require a Heater Relay Kit Maximum power re...

Page 7: ...120T 10 micron R120P 30 micron RK 22333 6 Bowl O ring 7 Replacement Bowl Kits includes bowl 6 8 and 9 RK 30063 Clear Bowl Kit RK 30900 Heated Bowl Kit Clear bowl with 12 vdc heater RK 30925 Heated Bowl Kit Clear bowl with 24 vdc heater RK 20126 8 Plug Kit 1 2 SAE RK 30476 9 Self Venting Drain Kit In bowl heater may require a Heater Relay Kit Maximum power requirements 12 vdc 16 6 amps 24 vdc 8 3 a...

Page 8: ...ed with contaminates the restriction resistance to flow increases The fuel pump still tries to draw fuel suction but because of restriction less fuel is delivered to engine and instead more air is pulled from it fuel de gassing Results can cause engine to lose power and eventually stall By installing a vacuum gauge in the fuel system on the outlet side of the filter visual monitoring of element co...

Page 9: ...ction electronics and under dash warning light Probe sends ground signal to light Voltage 12 or 24 vdc 12 or 24 vdc 12 or 24 vdc Power Draw 12 volt 24 volt N A N A 5 Milliamps 10 Milliamps Maximum Load N A N A 1 Amp Weight 0 03 lb 0 01 kg 0 02 lb 0 01 kg 0 4 lb 0 2 kg Caution Never wire a water probe directly to voltage or another brand of detection module Water Probe Kits Racor offers a wide sele...

Page 10: ...tion Red DRAIN lamp illuminates continuously and buzzer sounds momentarily when water is detected Power up self diagnosis feature and circuit protection included Dimensions1 2 2 Diameter x 3 2 Depth Power Draw 12 volt 24 volt 3 Milliamps 13 Milliamps Maximum Internal Load 30 Milliamps Weight 0 4 lb 0 2 kg 1 Cut 2 0 diameter hole to mount gauges in instrument panel Part Number RK 20726 Remote Mount...

Page 11: ...e Mount Remote Mount Under Dash Under Dash Maximum Watts 300 360 600 900 Maximum Amps 25 15 50 37 Dimensions 1 3 H x 1 6 D x 1 1 W 1 3 H x 1 6 D x 1 1 W 1 7 H x 2 9 D x 5 1 W 1 7 H x 2 9 D x 5 1 W Weight 0 3 lb 0 1 kg 0 3 lb 0 1 kg 1 6 lb 0 7 kg 1 6 lb 0 7 kg Caution If you are uncertain if your electrical system can provide the additional power draw consult your equipment distributor or qualified...

Page 12: ...O PRODUCT OR PART THEREOF THAT IS USED OR BOUGHT FOR USE PRIMARILY FOR PERSONAL FAMILY OR HOUSEHOLD PURPOSES WARRANTIES OF DESCRIPTION WARRANTIES OF MERCHANTABILITY TRADE USAGE OR WARRANTIES OR TRADE USAGE Warning Failure or improper selection or improper use of the products and or systems described herein or related items can cause death personal injury and property damage This document and other...

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