Parker TGA 102-118, Operating Instructions Manual

Page 1: ...TGA 102 118 16 50 Bar TGH 104 118 100 420 Bar TGS 214 232 16 100 Bar TGE302 326 16 100 Bar 14 02 2022 Rev 05 cod 398H271902 Microfilter for Technical Gases EN Operating Instructions ...

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Page 3: ...Storing filters and filter elements 11 Storing filter elements and cartridges 11 5 Filter installation 12 Requirements and preparatory activities 12 Installation 12 6 Maintenance intervals and work 14 Maintenance tasks 15 7 Correcting faults 21 Procedure following a pressure blow 21 Insufficient filtration capacity 21 8 Technical information 22 Filter types 22 Specification of elements 26 9 Spare pa...

Page 4: ... gases Layout conventions Work steps that you have to carry out one after the other are numbered Lists are marked by a small box This symbol accompanies information relevant to explosion protection as per ATEX 94 9 EEC Warning These safety notes warn against damage to machines or equipment and help you to avoid such damage Danger These danger notes with a grey background warn against personal in j...

Page 5: ...ng operating instructions These operating instructions must be continuously available at the site where the filter is used We recommend to prepare a copy and to keep the same in a safe and freely accessible place next to the filter Keep the original document in a safe place ...

Page 6: ... operator must make sure con ductivity is maintained under all circumstances He must also make sure that the conductivity is not impaired by any attachment parts The con ductivity must be tested and approved after each service assignment To ensure proper preliminary filtration a strainer filter must be installed upstream of any C CF or CSF filter element Operation of C CF or CSF filter elements is...

Page 7: ...s on critical gases All explosive flammable and poisonous gases of fluid groups 1 2 as per pressure equipment directive 2014 68 EU are referred to as critical gases The release of a critical gas can pose a considerable risk to man and environ ment and must therefore be prevented by all means The operator must implement appropriate safety precautions Flush the respective pipe section and the filter...

Page 8: ...filter When using accessories with an external power supply there is a hazard from electrical voltage Heed the notes given in the operating instructions for the ac cessories Work on electrical components only when they are deenergised Notes on maintenance Always maintain the prescribed service intervals If these are not complied with the filter may not function correctly and the manufacturer does ...

Page 9: ...2 Upper housing 3 Filter element O ring 4 Housing O ring 5 Threaded rod 6 Filter element 7 Lower housing 8 16 bar Manual drain HV01 TG 25 50 bar Manual drain EV05 TG 16 bar ATEX Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGS with adapter block B Earthing lug for ATEX compliant filters Condensate drain 11LD 16 25 bar ...

Page 10: ...em Description 1 Locking screw 2 O ring 3 Upper housing 4 Threaded rod 5 Filter element O ring 6 Filter element 7 Housing O ring 8 Lower housing 9 Double nipple 10 Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGS B Earthing lug only for AT EX compliant filters ...

Page 11: ... Upper housing 2 Flat seal housing 3 Filter element 4 Manual drain EV05 TG through EV08 TG 5 Lower housing Optional A Differential pressure gauge HZD80 50RTGS with connec tion pipes B Earthing lug and connection bore only for ATEX compliant filters Condensate drain 11LD up to TGS 218 16 25 bar ...

Page 12: ...ption 1 Locking screw 2 Upper housing 3 Filter element 4 Housing O ring 5 Lower housing 6 Lock ring 7 Double nipple 8 Manual drain EV05 TG Optional A Differential pressure gauge HZD80 50RTGS with con nection pipes B Earthing lug only for AT EX compliant filters Condensate drain 11LD 16 25 bar ...

Page 13: ... The storage space must be free of dust or the filter must be packed dustproof The storage space must feature an ambient temperature of at least 1 C Caution When you want to store the filter for a longer period e g several months you must check the threads for well running from time to time to prevent corrosion Storing filter elements and cartridges Store filters and cartridges in the unopened origi...

Page 14: ...orking pressure and the permis sible gas temperature must be available This safety device must prevent that limit values are exceeded A suitable pressure relief device and a condensate drain must be installed for the filter This safety device must prevent critical gas from escaping into the atmosphere Danger due to release of a critical gas The release of a critical explosive flammable poisonous ga...

Page 15: ...ulated for the area of application When installing differential pressure gauge HZDE80 Establish electrical connection Re pressurize pipe section and check for leaks When installing a filter with TKM or TKA cartridge Beware of damage due to wrong flow direction Heed the flow direction when installing the filter in the pipeline The gas must flow through the filter in the direction of the arrow on the uppe...

Page 16: ...ers for critical gases flush the pipe section in question with inert gas have the notes on hazardous substances for the used gas ready take appropriate protection measures verify the absence of an explosive atmosphere Maintenance intervals Maintenance interval Component series Action 1 2 3 4 5 Manual drain valve Drain condensate x Entire filter Clean x Earthing lugs Retighten x TGA1 TGH1 TGE series...

Page 17: ...phere Drain the collected condensate at regular intervals and properly dispose of it Clean filter ATEX compliant filters Dust that has collected on the filter can pose a potential risk It is therefore vital to regularly clean the filter The cleaning interval depends on the dust concentration in the ambient air The higher the dust con centration the more frequently must the filter be cleaned Beware o...

Page 18: ...d spanner to the square at the hous ing bottom Use a similarly suitable tool e g a strap wrench if an open ended spanner cannot be used Apply the tool clearly below the thread TGA and TGH filters Make the same preparations as described in sec tion on page 15 Unscrew the lower housing and remove it Unscrew the filter element with the O ring and discard it Discard the housing O ring Insert a new filt...

Page 19: ... described in sec tion on page 15 Unscrew and remove the nuts on the lower hous ing Remove the lower housing or swing it aside Remove flat seal Unscrew and remove the filter element Insert a new filter element with O ring and hand tighten the filter element Insert new flat seal Make sure the O ring and the flat seal are properly seated Assemble upper and lower housing and tighten the screws again ...

Page 20: ... ring and replace it with a new one Insert new filter element and lock it in place Apply a thin coat of grease on the housing threads before assembly if necessary Use only TG 1fn thread grease unless any other grease has been agreed upon in the order Make sure during assembly that the O rings are properly seated the grease does not come into contact with O rings and sealing surfaces Insert the low...

Page 21: ...e on the housing threads before assembly if necessary Use only TG 1 thread grease unless any other grease has been agreed upon in the order Make sure during assembly that the O rings are properly seated the grease does not come into contact with O rings and sealing surfaces Both housing parts have marking arrows Connect both housing parts again and hand tighten them until the marking arrows match ...

Page 22: ... the housing for tightness Disposing of filter elements and cartridges The filter element or cartridge might be contaminated by the filtered substances Heed the notes on hazardous substances for the filtered gas and applicable dis posal regulations when disposing You can obtain the waste code number for the used materials from the manufac turer ...

Page 23: ...e operator s Directives if necessary cancel the EX zone first Start work only then All gases Block gas supply to the filter Depressurise the filter housing Make sure the pressure has been positively relieved Allow filter to cool down Remove the element and check it for damage e g cracks or the like Replace any damaged element see page 12 Please contact the manufacturer if pressure blows occur more...

Page 24: ...imensions mm Weight Kg Element m h G DN A B C D PN 16 PN 25 PN 50 Num x type TGA 102 depending on the medium upon request G 1 4 60 200 14 60 0 6 0 8 0 8 TA 30_ TGA 104 G 1 4 87 201 21 75 1 0 0 8 0 8 TA 50_ TGA 106 G 3 8 87 201 21 90 1 0 1 2 1 2 TA 70_ TGA 108 G 1 2 87 271 21 160 1 2 1 2 1 2 TA 90_ TGA 110 G 3 4 130 306 43 135 3 8 1 4 1 4 TB 10_ TGA 112 G 1 130 406 43 235 4 5 4 1 4 1 TB 20_ TGA 114...

Page 25: ...t G 1 4 85 330 25 100 3 3 3 3 3 3 TA 50_ TGH 106 G 3 8 85 330 25 115 3 4 3 4 3 4 TA 70_ TGH 108 G 1 2 85 395 25 185 3 9 3 9 3 9 TA 90_ TGH 110 G 3 4 116 445 25 170 11 0 14 0 19 0 TB 10_ TGH 112 G 1 116 530 25 270 12 4 17 4 21 6 TB 20_ TGH 114 G 1 1 4 125 640 33 335 16 5 21 5 28 0 TB 30_ TGH 116 G 1 1 2 125 900 33 560 21 0 30 0 40 0 TB 50_ TGH 118 G 2 155 925 45 565 31 0 47 0 62 0 TC 50_ Technical ...

Page 26: ...15 31 0 1 TC 50_ TGS 216 DN 65 380 1180 175 530 38 0 1 TC 75_ TGS 218 DN 80 420 1180 175 530 42 0 1 TD 60_ TGS 220 DN 80 440 1320 205 530 44 0 1 TD 75_ TGS 222 DN 100 500 1440 230 550 101 0 2 TC 75_ TGS 224 DN 100 500 1440 230 550 102 0 3 TC 75_ TGS 226 DN 150 640 1590 280 550 136 0 4 TC 75_ TGS 228 DN 150 790 1650 300 550 220 0 6 TC 75_ TGS 230 DN 200 790 1730 340 550 252 0 8 TC 75_ TGS 232 DN 20...

Page 27: ...0 55 85 3 0 TE_09 TGE 306 G 1 2 201 300 55 85 3 0 TE_09 TGE 308 G 3 4 201 300 55 85 3 0 TE_09 TGE 310 G 1 238 391 75 140 4 2 TE 13_ TGE 312 G 1 1 4 248 391 75 140 4 2 TE 13_ TGE 314 G 1 1 2 248 391 75 140 4 2 TE 13_ TGE 316 G 2 283 565 80 280 7 1 TE 14_ TGE 318 G2 1 4 283 875 80 280 14 5 TE 18_ TGE 320 G 2 1 2 325 875 110 530 14 5 TE 18_ TGE 322 G3 339 1135 110 780 21 0 TE 19_ TGE 324 DN 80 350 73...

Page 28: ...9 99999 0 01μm 0 01 mg m3 1 80 Super ultra fine filter CSF 99 99999 0 01μm 0 001 mg m3 1 80 High temperature range HTNX b C CF CSF 1 120 High temperature range HTCR b C CF CSF 1 120 Cartridge c TKM Molecular mesh filling 1 55 TKA Charcoal filling 1 40 CS Soda lime filling 1 40 OX Carulite filling 1 40 SG Silica gel filling 1 40 Special Special fillings as per filling a for media with a mixture den...

Page 29: ...ype label when ordering spare parts Available options Differential pressure gauge HZD80 50RTG and HZDE80 400RTG Various manual drain valves Various wall mounts O rings made of different materials FPM EPDM NBR VMQ PTFE Other options and accessories upon request The control of electronic accessories for ATEX compliant filters must be intrinsically safe with electronic switch contact ...

Page 30: ...EN Operating Instructions Spare parts and options 28 TG Filter ...

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Page 32: ...aboto 1 Palazzina A 20094 Corsico MI Italy Sede Operativa Gas Separation and Filtration Division EMEA Strada Zona Industriale 4 35020 S Angelo di Piove PD Italy tel 39 049 971 2111 fax 39 049 9701911 Web site www parker com A division of Parker Hannifin Corporation ...