Parsun F15BW, Owner'S Manual

Page 1: ...OUTBOARD MOTORS OWNER S MANUAL F15BM BW FW F9 9BM BW FW SUZHOU PARSUN POWER MACHINE CO LTD...

Page 2: ...and care This will ensure that your outboard motor operates well under all conditions We seek continuous improvement in product quality Therefore while this manual contains the most current product i...

Page 3: ...n be found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your deale...

Page 4: ...rective 2013 53 EU RCD in relation to the exhaust and noise emissions The following installation and maintenance instructions if applied guarantee that the outboard motor will remain in compliance wit...

Page 5: ...eller selection 7 2 Operation 8 2 1 Installation 8 2 1 1 Mounting height 9 2 1 2 Clamping the outboard motor 10 2 2 Breaking in engine 11 2 3 Pre operation checks 12 2 4 Filling fuel 14 2 5 Starting e...

Page 6: ...Cleaning the fuel filter 44 3 4 Inspecting idling speed 45 3 5 Changing engine oil 46 3 6 Checking wiring and connectors 48 3 7 Checking for leakage 48 3 8 Checking propeller 48 3 8 1 Removing the pr...

Page 7: ...4 2 Storing 57 5 Actions in emergency 59 5 1 Impact damage 59 5 2 Starter will not operate 59 5 3 Treatment of submerged motor 62 Circuit diagram 67...

Page 8: ...grip 2 Top cowling lock handle 10 Tiller handle 17 Clamp bolt 3 Drain screw 11 Starter handle 18 Rope attachment 4 Anti cavitation plate 12 Warning indicator s 19 Tilt support bar 5 Propeller 13 Gear...

Page 9: ...fuel for its running and must not be as a fuel storage container Remote control The remote control lever actuates both the shifter and the throttle The electrical switches are mounted on the remote c...

Page 10: ...er farther opens the throttle and the engine will begin to accelerate 1 Neutral N 2 Forward F 3 Reverse R 4 Shift 5 Fully closed 6 Throttle 7 Fully open Neutral interlock trigger To shift out of neutr...

Page 11: ...eutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position 1 Fully open 2...

Page 12: ...e oil quantity 1 0L Overall height S 1080mm Recommended gear oil Hypoid gear oil SAE 90 Overall height L 1207mm Gear oil quantity 250cm 3 Transom height S 381mm Spark plug DPR6EA 9 Transom height L 50...

Page 13: ...sparks flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area refuel portable fuel tanks off the boat Do not overfill the fuel tank Take care not to spill g...

Page 14: ...r outboard motor will be critically affected by your choice of propeller as an incorrect choice could adversely affect performance The outboard motor is fitted with propeller chosen to perform well ov...

Page 15: ...ticwaterlevel on the exhaust housing is low enough to prevent water entry into the power head when water rises due to waves whentheoutboardisnotrunning WARNING Overpowering a boat could cause severe i...

Page 16: ...cts your boat running efficiency If the mounting height is too high cavitation tends to occur thus reducing the propulsion If the mounting height is too low the water resistance will increase and ther...

Page 17: ...ards that use clamp bracket screws alone are INSUFFICIENT to properly and safely secure the outboard to the Transom Proper installation of the outboard includes bolting the engine to the boat through...

Page 18: ...w engine requires a period of breaking to allow mating surfaces of moving parts to wear in evenly CAUTION Failure to follow the break in procedure could result in reduced engine life or even severe en...

Page 19: ...to be sure you have plenty of fuel for your trip Make sure there are no fuel leaks or gasoline fumes Check fuel line connections to be sure they are tight Be sure the fuel tank is positioned on a sec...

Page 20: ...he propeller for damage Checking the engine oil level 1 Put the outboard motor in an upright position not tilted 2 Check the oil level using the dipstick to be sure the level falls between the upper a...

Page 21: ...and explosive Keep away from sparks cigarettes flames or other sources of ignition 1 Remove the fuel tank cap 2 Carefully fill the fuel tank 3 Securely close the cap after filling the tank Wipe up an...

Page 22: ...15 2 Connect fuel joints securely and squeeze the primer pump with the outlet end up until you feel it becomes firm if equipped with a fuel joint 3 Place the gear shift lever in neutral...

Page 23: ...ARNING The engine must be started in neutral otherwise damage to the engine can occur Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where it could become entangl...

Page 24: ...17 4 Place the throttle grip in the START start position 5 Pull out the choke knob fully 1 Choke knob 1...

Page 25: ...fore releasing it 8 Slowly return the throttle grip to the fully closed position CAUTION When the engine is cold it needs to be warmed up If the engine does not start on the first try repeat the proce...

Page 26: ...turns 3 Place the gear shift lever in neutral WARNING The engine must be started in neutral otherwise damage to the starter can occur 2 Connect fuel joints securely and squeeze the primer pump with th...

Page 27: ...t engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward NOTE 4 Place the throttle grip in the START start position Turn the main switch to ON on...

Page 28: ...more than 5 seconds the battery will be quickly discharged thus making it impossible to start the engine The starter can also be damaged If the engine will not start after 5 seconds of cranking retur...

Page 29: ...switch WARNING Attach the engine stop switch lanyard to a secure place on your clothing or your arm or leg 3 Turn the main switch to ON on Do not attach the lanyard to clothing that could tear loose D...

Page 30: ...the engine is running the engine will run poorly or stall 6 Turn the main switch to START start and hold it for a maximum or 5 seconds 4 Open the throttle slightly without shifting using the neutral t...

Page 31: ...turning for more than 5 seconds If the starter motor is turned continuously for more than 5 seconds the battery will be quickly discharged thus making it impossible to start the engine The starter ca...

Page 32: ...erwise it will shorten engine life CAUTION If the choke knob is left pulled out after the engine starts the engine will stall In the temperatures of 5 or less leave the choke knob pulled out fully for...

Page 33: ...ed and corrected consult your PARSUN dealer 2 7 Shifting WARNING Before shifting make sure there are no swimmers or obstacles in the water near you CAUTION To shift from forward to reverse or vice ver...

Page 34: ...he neutral interlock rigger and move the remote control lever quickly and firmly from neutral to forward 2 7 2 Reverse WARNING When operating in reverse go slowly Do not open the throttle more than ha...

Page 35: ...28 1 Place the throttle trip in the fully closed position 2 Move the gear shift lever quickly and firmly from neutral to reverse...

Page 36: ...r is in the lock position 2 Pull up the neutral interlock rigger and move the remote control lever quickly and firmly from neutral to reverse 2 8 Tiller 1 Change direction To change direction move the...

Page 37: ...ottle indicator The throttle indicator is on the throttle grip The fuel consumption curve on the throttle indicator shows the relative amount of fuel consumed for each throttle position Choose the set...

Page 38: ...nt speed is desired tighten the adjuster to maintain the desired throttle setting WARNING Do not over tighten the friction adjuster If there is too much resistance it could be difficult to move thrott...

Page 39: ...board motor is equipped with an engine stop switch lanyard the engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch 2 Tighten the air vent screw on...

Page 40: ...33 3 Disconnect the fuel line For F15 9 9FW 1 Turn the main switch to OFF off 2 Tighten the air vent screw on the fuel tank cap...

Page 41: ...adjust the outboard motor trim angle 1 Stop the engine 2 Remove the trim rod from the clamp bracket while slightly tilting the outboard motor up 3 Reposition the rod in the desired hole Make test runs...

Page 42: ...e engine will be stopped for some time or if the boat is moored in shallows the outboard motor should be tilted up to protect the propeller and casing from damaged by collision with obstructions and a...

Page 43: ...ng up 1 Place the gear shift lever in neutral if equipped 2 Tighten the steering friction adjuster by turning it clockwise to prevent the motor from turning freely 3 Disconnect the fuel line from the...

Page 44: ...37 4 Place the tilt lock lever if equipped in the up position 5 Hold the rear handle and tilt the engine up fully until the tilt support lever automatically locks...

Page 45: ...38 For F15 9 9FW 1 Place the remoter control lever in neutral if equipped 2 Disconnect the fuel line from the outboard motor 3 Place the tilt lock lever if equipped in the up position...

Page 46: ...lly locks 2 11 2 Tilting down 1 Slightly tilt the outboard motor up 2 Slowly tilt the outboard motor down while place the tilt lock lever in the down position 3 Loose the steering friction adjuster by...

Page 47: ...tions 2 12 1 Cruising in shallow water The outboard motor can be tilted up partially to allow operation in shallow water WARNING Be sure to place the gear shift in neutral before cruising in shallow w...

Page 48: ...ing water passages with fresh water to prevent them from becoming clogged with salt deposits 3 Maintenance While using the outboard motor the periodic maintenance is necessary for you to ensure its pe...

Page 49: ...42 3 1 Greasing...

Page 50: ...fore fitting the spark plug measure the electrode gap with a wire thickness gauge adjust the gap to specification if necessary When fitting the plug always clean the gasket surface and use a new gaske...

Page 51: ...leakage is found the fuel system must be repaired by a qualified mechanic 2 Check the fuel filter periodically If foreign matter is found in the filter clean it 3 3 1 Cleaning the fuel filter 1 Removi...

Page 52: ...ring is in position in the cup Firmly screw the cup onto the filter housing 5 Attach the filter assembly to the bracket so that the fuel hoses are attached to the filter assembly Run the engine and ch...

Page 53: ...anging engine oil WARNING Avoid draining the engine oil immediately after stopping the engine The oil is hot and should be handled with care to avoid burns Be sure the outboard motor is securely faste...

Page 54: ...t a new gasket on the oil drain screw Tighten the drain screw 4 Add the correct amount of oil through the filler hole Install the filler cap 5 Start the engine and make sure that there are no oil leak...

Page 55: ...WARNING Before inspecting removing or installing the propeller always take actions to ensure the engine does not accidentally start such as removing the spark plug caps from the spark plugs placing t...

Page 56: ...haft for damage 3 Check the splines shear pin for wear or damage 4 Check for fish line tangled around the propeller shaft 5 Check for the propeller shaft oil seal for damage 3 8 1 Removing the propell...

Page 57: ...ust washer and propeller on the propeller shaft 3 Install the spacer if equipped and the washer 4 Tighten the propeller nut Align the propeller nut with the propeller shaft hole Insert a new cotter pi...

Page 58: ...after Otherwise the gear will wear quickly 4 Remove the oil level plug to allow the oil to drain completely CAUTION Inspect the used oil after it has been drained If the oil is milky water is getting...

Page 59: ...ning the fuel tank in a well ventilated open air 1 Pour a small amount of suitable solvent into the tank Install the cap and shake the tank Drain the solvent completely Empty the fuel tank into an app...

Page 60: ...nodes Consult a PARSUN dealer for replacement of external anodes CAUTION Do not paint anodes as this would render them ineffective and can cause more rapid engine corrosion 3 12 Checking top cowling C...

Page 61: ...y yourself The symbol indicates work to be carried out by your Parsun dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6 months 200 hours 1 year Anode s external Check...

Page 62: ...e link cable Throttle pick up timing Check adjustment Water pump Check Engine oil Check replacement Oil filter Change Spark plug s Cleaning adjustment replacement Timing belt Check replacement Valve c...

Page 63: ...the boat The outboard motor could shake loose from the tilt support and fall WARNING Never get under the lower unit while it is tilted even if a motor support bar is used When transporting or storing...

Page 64: ...it If storing or transporting the outboard motor on its side not upright put it on a cushion after draining the engine oil completely Do not place the outboard motor on its side before the cooling wat...

Page 65: ...parts while the engine is running 7 Run the engine at a fast idle for a few minutes in neutral position 8 Just prior to turning off the engine quickly spray Fogging Oil alternately into each carbureto...

Page 66: ...Starter will not operate If the starter mechanism does not operate the engine can be started with an emergency starter rope WARNING Use this procedure only in an emergency and only to return to port...

Page 67: ...Do not touch the ignition coil spark plug wire spark plug cap or other electrical components when starting or operating the motor Procedure is as follows 1 Remove the top cowling 2 Remove the start i...

Page 68: ...r further information see section 2 5 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope several turns around the flywheel clockwise 6 Pull t...

Page 69: ...ove the spark plug s then face the spark plug hole downward to allow any mud or contaminants to drain 3 Drain the fuel from the carburetor fuel filter and fuel line Drain the engine oil completely 4 F...

Page 70: ...d Have serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition...

Page 71: ...ks Tighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Car...

Page 72: ...park plug s are fouled or incorrect type Inspect spark plug s Clean or replace with recommended type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel syste...

Page 73: ...incorrect Connect correctly Specified spark plug s are not being used Check and replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propeller Propelle...

Page 74: ...R Y Y B W W B B R W B 8 5 3 Br L L B r Y O B B O Y 10 4 2 G G G L L L L L B R B 1 B R W F15 9 9BM 1 C D I R red 2 LIGHTING COIL Y yellow 3 CHARGE COIL O orange 4 OIL PRESSURE SWITCH L blue 5 IMPULSE...

Page 75: ...START MOTOR 12 13 14 SN 11 10 9 8 RECTIFIER SPARK PLUG WARNING LAMP WHITE BLACK RED WHITE YELLOW RED RED YELLOW ORANGE BLUE GREEN BROWN W B R W Y R R Y 0 L G Br SN DESCRIPTION 1 2 3 4 5 6 7 C D I UNIT...

Page 76: ...Y Y Y R 7 Y R 8 10 6 DESCRIPTION ELECTRIC CHOKE FUSE START RELAY START MOTOR 12 13 14 SN 11 10 9 8 RECTIFICER SPARK PLUG WARNING LAMP WHITE BLACK RED WHITE YELLOW RED RED YELLOW ORANGE BLUE GREEN BRO...

Page 77: ...l Engine stop switch 4 3 2 1 Switch Ignition 4 3 2 1 DESCRIPTION SN Br G L Y R Y R R W B W brown green blue yellow red yellow red red white black white Buzzer B r B r W R G P B L B r G R P L B W B W R...