Peak 209C, Installation And Service Manual

Page 1: ...TWO POST LIFT Model 209C 209CH Original ...

Page 2: ...ONTENTS Product features and specifications 1 Installation requirement 3 Steps of installation 5 Exploded view 25 Test run 34 Operation Instruction 36 Maintenance 37 Trouble shooting 38 LIFT DISPOSAL 38 ...

Page 3: ...ade as ANSI standards utilizing oil seal in cylinder Self lubricating UHMW Polyethylene sliders and bronze bush Single point safety release and dual safety design Clear floor design provide unobstructed floor use Overhead safety shut off device prevents vehicle damage 4pcs of 3 stages arms with drop in rubber pads Standard adjustable heights accommodates varying ceiling heights MODEL 209C 209CH SP...

Page 4: ...acity Lifting Time Lifting Height Overall Height Overall Width Minimum Pad Height Motor 209C 4000KG 57S 1815 2044mm 3621 3821mm 3428mm 90 319mm 3 0 HP 209CH 4000KG 57S 1815 2044mm 4231 4431 mm 3428mm 90 319mm 3 0 HP Fig 2 1285m m 2528mm 712 mm 1285mm 712 mm ...

Page 5: ... REQUIREMENT Rotary Hammer Drill Φ19 Carpenter s Chalk Hammer Screw srts Level Bar Tape Measure 7 5m Spanner 12 Pliers Wrench 8 10 13 14 Lock Wrench 17 19 24 Ratchet Spanner With Socket 28 Fig 3 Socket Head Wrench 3 5 8 ...

Page 6: ...ilure to do so may result in lift and or vehicle falling 1 Concrete must be thickness 150mm minimum and without reinforcing steel bars and must be dried completely before lift installation 2 Concrete must be in good condition and must be of test strength 210kg cm2 3 000psi minimum 3 Floors must be level and no cracks E POWER SUPPLY The electrical source must be 3HP minimum The source cable size mu...

Page 7: ... 1 Packaged lift and hydraulic power unit See Fig 7 2 Move aside the lift with fork lift or hoist and open the extension packing carefully take off the lifting arms and parts box from upper and inside the column then move them to location nearby installation site check the parts according to the shipment parts list See Fig 8 Shipment Parts list Top Connecting Assy Parts box Aluminum Name plate Ext...

Page 8: ...ner column and remove the package stand 4 Move aside the parts and check the parts according to the shipment parts list See Fig 9 10 5 Open the bag 1 of parts and check the parts according to parts box list See Fig 11 Fig 9 Parts for 209C 209CH in the shipment parts list Fig 11 50 Fig 10 Parts in the parts box 50 ...

Page 9: ...7 6 Open the bag 2 of parts and check the parts according to parts bag list See Fig 12 D Install parts of extension columns See Fig 13 Fig 13 Fig 12 ...

Page 10: ...ecting the inner and extensions columns 1 209C requirment Ceiling height over 3850mm can be both low setting high setting Ceiling height between 3650 3850mm only avaiable low setting Minium ceiling height 3650mm 2 209CH requirment Ceiling height over 4460mm can be both low setting high setting Ceiling height between 4260 4460mm only avaiable low setting Minium ceiling height 4260mm Note 1 For high...

Page 11: ... of base plate Install the anchor bolts Check the Columns plumpness with level bar and adjusting with the shims if the columns are not vertical Do not tighten the Anchor Bolts Fig 16 Drilling Cleaning Bolting 110m m Note Minimum embedment of anchors is 100mm 3428mm 2850mm 78 2 94 ...

Page 12: ...1 With help of the hook of top beam put one side of top beam on top of the extension column and connecting the top beam to extension column by bolts tighten the bolts Then assemble the connecting bracket See Fig 17 Fig 17 60 15 68 62 ...

Page 13: ...11 2 Assemble overhead top beam tighten the columns anchor bolts See Fig 18 Fig 18 Tighten the anchor bolts with ratchet spanner with socket Note Torque of Anchors is 150N m 62 63 61 20 15 60 ...

Page 14: ...ctor of power unit Connect the yellow and green wire to the earth wire terminal on limit switch and the earth wire terminal of power unit H Installing the limit switch control bar and limit switch See Fig 19 Fig 19 NC Normal contact Loosen screw of drive rod for adjustment tighten the screw after adjustment Adjust drive rod of limit switch Limit switch connected with cable ...

Page 15: ...13 I Install safety device See Fig 20 Fig 21 Fig 20 Powerside Safety Device Fig 21 Offside Safety Device ...

Page 16: ...14 J Lift the carriages up by hand and make them be locked at the same level See Fig 22 Fig 22 ...

Page 17: ...15 K Install cables 1 Low setting cable connection See Fig 23 Fig 23 Low Setting 85 Cable2 Cable1 84 Cable2 ...

Page 18: ...1 Cable pass through from the bottom of the carriages and be pulled out from the open of carriages then screw the two cable nuts See Fig 24 High Setting Cable connecting direction Cable Connecting direction Screw the two cable nuts Fig 24 ...

Page 19: ...17 2 2 Connecting cable for high setting See Fig 25 Fig 25 85 84 Cable 1 Cable 2 Cable 2 ...

Page 20: ...e assy See Fig 26 Tighten all the hydraulic fittings and fill the reservoir with hydraulic oil Note In consideration of Hydraulic Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 Fig 26 95 ...

Page 21: ...over fig 27 Fig 27 1 Tighten the M6 40 a little only 2 Install protetive cover 3 Then tighten the bolt 70 71 72 77 Only use for 209C High setting Tighten the M6 30 bolt Install protective cover for oil hose and protective pipe ...

Page 22: ...20 N Install safety cable See Fig 28 Assembly safety cable from offside first Fig 28 92 Finally connect the safety calbe to the powerside safety device Safety Cable Cable through pulley bracket ...

Page 23: ...ective cover on the inner column with M6 40 cup head bolt Oil Hose Safety Cable Wire Cable Powerside Safety Device Fig 29 Offside Safety Device Fig 30 Wire cable for limit switch The safety cable cannot put inside cable clamp on top of overhead beam Before install the wire protective cover Fig 31 Oil hose Oil hose Extention column Wire cable Safety cable After install the wire protective cover Fig...

Page 24: ... to make it to be meshed then tighten the socket bolts of arm lock See Fig 37 Q Tighten all the hydraulic fittings and fill the reservoir with hydraulic oil Note In consideration of Hydraulic Power Unit s durability and keep the equipment running in the perfect condition please use Hydraulic Oil 46 Loosen the Bolt Fig 34 Use the 8 Socket Head Wrench to loosen the Socket Bolt Fig 35 Moon Gear Locki...

Page 25: ...contactor marked T1 T2 3 Connecting A2 to L2 of AC contactor 4 Connecting the limit switch Removing the wire of connecting terminal 4 of control button and A1 of AC contactor firstly See Fig 39 then connecting wire12 brown wire of limit switch with terminal 4 of control button and connecting wire 11 blue wire with terminals A1 of AC contactor respectively Connecting the earth wire of limit switch ...

Page 26: ...respectively b Terminals 4 of control button is connected with wire 12 brown wire of limit switch wire 11 blue wire is connected with A1 terminal of AC contactor Earth wire yellow and green wire of limit switch is connected with the earth wire terminal of the motor C Terminals 3 of control button is connected with L1 terminals of AC contactor Fig 41 Fig 42 Three phase ...

Page 27: ...tem NO Parts No Description Quantity Note 209C 209CH 1 10206019 Snap Ring 4 4 2 10209012 Hain Pin 2 2 3 10209128 Washer 4 4 4 10209057B Bronzed bush for Pulley 6 6 5 11206020 Pulley 6 6 6 11206001C Power Side column 1 1 7 10209003 Hex Bolt 8 8 Fig 43 ...

Page 28: ... Hex Bolt 8 8 25A 10420018 Self locking nut 8 8 25B 10209046 Hex Bolt 3 3 25C 10209056 Self Locking Nut 3 3 26 10209033 Wahser 12 12 27 11206204 Extention Column L 1240mm 2 0 11206207 Extention ColumnL 1850mm 0 2 28 10206137 Wire L 3700 1 0 10206138 Wire L 4310 0 1 29 10209111 Cyclinder protetive Ring 2 2 30 11217056 Cylinder 2 2 31 10209015 Slider Block 16 16 32 11206046A Arm Lock Bar left 2 2 33...

Page 29: ...ng Nut M10 4 4 62 11206205 Top Beam A 1 1 63 11206206 Top Beam B 1 1 64 10206028 Cup Head bolt M5 8 4 4 65 81513001 81513002 Power Unit 1 1 66 11206021 Pin for pulley 2 2 67 11206022 Top pulley tube 2 2 68 10206024 Hex Bolt M12 25 8 8 69 11217024 Hose Support 2 2 69A 1061K074 Protective Ring 2 2 70 11203752 Protetive Cover L 1140 2 0 11203756 Protetive Cover L 1750 0 2 70A 10206110 Cup head bolt M...

Page 30: ...06132 Oil Hose L 4470mm 1 0 10206133 Oil Hose L 5080mm 0 1 87 10209060 90 degree fitting 1 1 87A 10211016 T Fitting 1 1 88 10209064 Straight fitting 2 2 89 10206062 Straight fitting 2 2 90 10233009 Straight fitting pipe 2 2 91 10206130 Oil Hose L 5350mm 2 0 10206131 Oil Hose L 5960mm 0 2 92 10206149 Safety Cable L 7450mm 1 0 10206065A Safety Cable L 8670mm 0 1 93 10209066 Hex Nut 8 8 94 10201090 S...

Page 31: ... No Description Qty Note 1 10206048 Socket Bolt M10 30 12 2 10209039 φ10 Spring washer 12 3 10209022 φ10 Washer 12 4 11206049 Moon Gear 4 5 11203146 Outer arm 4 6 11203147 Middle arm 4 7 10201149 Cup Head bolt 8 8 11201049A Inner Arm 4 Fig 44 ...

Page 32: ... Plug 2 30 3 10209071 Support Ring 2 30 4 10209072 Y Ring 2 30 5 10209073 O Ring 2 30 6 11209074 Piston 2 30 7 11209075 O Ring 2 30 8 11217076 Piston Rod 2 30 9 11209077 Piston Rod Fitting 2 30 10 10209078 Dust Ring 2 30 11 11209079 Head Cap 2 30 12 10209080 O Ring 2 30 13 11209081A Bore Weldment 2 Fig 45 ...

Page 33: ... 1 7 80101013 Manifold Block 1 8 10209149 Spring Washer 4 9 81400276 Iron plug 1 10 81400259 Red Plastic plug 1 11 85090142 Socket Bolt 4 12 81400280 Gear Pump 1 13 10209034 Spring Washer 2 14 81400295 Socket Bolt 2 5 81400365 O Ring 1 16 10209152 Tie 1 17 85090167 Magnet 1 18 81400290 Filter 1 19 81400413 Motor 1 20 10420070 Push Button 1 21 41030055 Ac Contactor 1 22 81400287 Terminal cover 1 23...

Page 34: ...head Bolt 2 3 81400363 Motor Connecting Shaft 1 4 81400362 Manifold Block 1 5 10209149 Spring Washer 4 6 81400276 Iron Plug 1 7 81400259 Red Plastic Plug 1 8 85090142 Socket Bolt 4 9 81400292 Gear Pumpt 1 10 81400288 Oil suction hose 1 11 10209034 Spring Wahser 2 12 81400295 Socket Bolt 2 13 81400365 O Ring 1 14 10209152 Tie 1 5 85090167 Magnet 1 16 81400290 Filter 1 17 81400439 Motor 1 18 8140034...

Page 35: ...alve 1 33 81400289 Oil Ruturn Hose 1 34 81400364 clamp 1 35 81400263 Oil tank cover 1 36 81400275 Oil tank 1 Illustration of hydraulic valve for hydraulic power unit Fig 47 Check valve Oil outlet Oil return port Release valve Handle for relief valve Relief valve Throttle valve ...

Page 36: ...in the safety cable and then release a little and then tighten the cable nuts Make sure the safety device can always be worked properly Fit the plastic hole cover 3 Bleeding air This hydraulic system is designed to bleeding air by loosing the bleeding plug Lifting the carriages to about 1 meter height and loose the bleeding plug the air would bebled automatically then tighten the plug after bleedi...

Page 37: ...or the first few cycles make sure the lift can rise and lower synchronously the Safety Device can lock and release synchronously And then test run the lift to the top completely If there is anything improper repeat the above adjustments until correct NOTE It may be vibrated during the first lifting cycles please lifting it with load for several times the air would be bled and the vibration would b...

Page 38: ...le totally Recheck to make sure vehicle is safe on the lift 8 Continue to raise the lift slowly to the desired working height ensuring the vehicle is balance on the lift 9 Push lowering handle of power unit to lower lift onto the nearest safety lock The vehicle is ready to repair To lower vehicle 1 Be sure clear of around and under the lift only leaving operator in lift area 2 Push button UP to ra...

Page 39: ...ll Rollers and Pins with 90wt Gear oil or equivalent Note All anchor bolts should take full torque If any of the bolts does not function for any reason DO NOT use the lift until the bolt has been replaced Every six months 1 Make a visual inspection of all moving parts for possible wear interference or damage 2 Check and adjust as necessary equalizer tension of the cables to insure level lifting 3 ...

Page 40: ...ion 2 Gear pump out of operation 3 Release valve in damage 4 Relief valve or check valve in damage 5 Low oil level 1 Reverse two power wire 2 Repair or replace 3 Repair or replace 4 Repair or replace 5 Fill tank Lift does not stay up 1 Release valve out of work 2 Relief valve or check valve leakage 3 Cylinder or Fittings leaks Repair or replace Lift raises slowly 1 Oil line is jammed 2 Motor runni...

Page 41: ...Manual No 72120608 Revise Date 2019 12 ...