PENKO 1020 CAN-RS232-RS422 MFL, Manual

Page 1: ...1020 Mono Filler 1 PENKO Engineering B V Your Partner for Fully Engineered Factory Solutions Manual 1020 Supplement Mono Filler Controller ...

Page 2: ...evice 8 3 3 Industrial protocols 14 4 Parameters 15 4 1 Configuration parameters 15 4 2 Recipe parameters 18 4 3 Live process parameters 20 5 Inputs and outputs 21 5 1 Inputs 21 5 2 Outputs 21 6 Printer Ticket 22 7 Program basics 23 7 1 Out dosing 23 7 2 In dosing with release valve 23 7 3 In dosing without release valve 24 8 Default settings 26 ...

Page 3: ... the Belt Weigher the following options are available Full control PENKO Pi Mach II software PENKO PDI Client software Modbus protocol Profibus protocol EtherNet IP protocol ASCII protocol Basic control Fins protocol PENKO TP protocol Register functions not available Note This manual does not describe the basic functionality of the device Consult the device manual for this ...

Page 4: ...cation of display 1 Currently selected recipe 5 Inputs 2 Zero active 6 Value 3 Tare active 7 Status Indicator 4 Weight stable Options for indication 2nd screen Use the LEFT or RIGHT key to switch between the two main screens or ...

Page 5: ...1020 Mono Filler 5 Status Indications Programme running Busy filling in progress Course course dosing valve active Release release valve active Fine fine dosing valve active Alarm alarm output active ...

Page 6: ...ENKO PDI Client can be downloaded from www penko com USB driver and user manual are included in the download Pi Mach II supports USB and Ethernet connection PDI Client is USB only Consult the manuals on how to install and connect to the device In the tree structure of the device the configuration parameters are found at PENKO PENKO 1020 System Setup Configuration Configuration parameters The param...

Page 7: ...1020 Mono Filler 7 In the tree structure of the device the recipe parameters are found at PENKO PENKO 1020 Recipe Recipe parameters The parameters are explained in chapters 4 ...

Page 8: ...iller 8 3 2 Device Configuration Select System Setup from the Main Menu and press Enter Select Configuration from the System Setup Menu and press Enter The following error is visible if no configuration is present ...

Page 9: ...r 9 Press Enter to start with default values When pushing the LEFT key the help text of the parameter is shown Below the example for of the help text for the parameter Dosing The parameters are explained in chapters 4 ...

Page 10: ...Recipe from the Main Menu and press Enter Select recipe and press Enter Enter the recipe that needs to be edited and press Enter A maximum of 10 recipe can be stored If the selected recipe does not exist the following error will accrue ...

Page 11: ...1020 Mono Filler 11 To edit current selected recipe parameters select Recipe Edit and press Enter The following screen is visible When pushing the LEFT key the help text of the parameter is accessed ...

Page 12: ...1020 Mono Filler 12 Below a help text example of the parameter Setpoint The parameters are explained in chapters 4 ...

Page 13: ...er 13 Totals Select Totals from the Main Menu and press Enter In the Totals menus you can choose between Production Total and Production Subtotal Production total Totals and subtotals can be printed by pressing Enter ...

Page 14: ...ve a function set called register functions These functions allow the user to configure and control the device Protocol descriptions can be downloaded from www penko com Consult these on how to connect the device and use the register functions 1020 1020 CAN RS232 422 1020 Profibus Modbus TCP Modbus SERIAL Profibus EtherNet IP ASCII TCP ASCII SERIAL Note the FINS and PENKO TP protocol do not suppor...

Page 15: ...alue that were last set manually in the configuration 4 1 Configuration parameters No Name Description 1 Dosing Select the type of dosing In positive dosing in dosing Out negative dosing out dosing 2 Weighing Select the type of weighing Net the indicator is automatically set to zero before the dosing starts Gross the indicator is not set to zero before the dosing starts The product will be added t...

Page 16: ...is the ideal fine time to reach a fast dosing cycle Δ The remaining fine time must be more than the K E B time 10 Tolerance This checks if the dosed weight is within the tolerance If the dosed weight is under the setpoint min tolerance the fine output will turn on until the weight is correct If the dosed weight is over the setpoint max tolerance an alarm is given until it s accepted by input 2 The...

Page 17: ...h filling 18 Use alibi memory Select if a result must be written to the internal alibi memory 19 Coarse delay The coarse delay time at the start of dosing 20 Fine delay The fine delay time at the start of dosing 21 Start delay The delay time before dosing 22 Start level Check the level of the weigher at the start of dosing The level must be within the minimum and maximum level set in the recipe Δ ...

Page 18: ...urnover Coarse dosing stops when the setpoint minus the turnover is reached The dosing continues in fine mode The correction strength is set in the configuration menu Δ The remaining fine time must be more than the K E B time PB R86 EIP R12 3 Inflight The amount of product that falls on into the weigher after the fine output is switched off This value can be automatically corrected using the infli...

Page 19: ... is turned on in the configuration the weight must be above this value to start dosing 9 Maximum level If start level is turned on in the configuration the weight must be below this value to start dosing 10 Code Enter a Batch code for printing reports ...

Page 20: ... average Get the average value of the subtotal 5 Subtotal weight ok Get the weight of the accepted products of the subtotal 6 Subtotal count ok Get the number of accepted product of the subtotal 7 Reserved 8 Reserved 9 Reserved 10 Total Std dev Get the standard deviation of the total batch 11 Total average Get the average value of the total batch 12 Total weight ok Get the weight of the accepted p...

Page 21: ...starts and will turn off when the setpoint minus the turnover value is reached 2 Fine Output to enable fine dosing The output turns on when the dosing starts and will turn off when the setpoint minus the inflight value is reached The output also turns on if the end value is under the tolerance 3 Ready Output to enable the ready output The output turns on when dosing is not busy 4 Release or Alarm ...

Page 22: ... 1020 Printer recipe when Ticket layout is selected Programmable header 1 Programmable header 2 Programmable header 3 Programmable header 4 DATE 07 10 11 TIME 05 57 13 RECIPE 001 TICKETS 100 DOSED 00000 00 kg Programmable footer 1 Programmable footer 2 ...

Page 23: ... 1 coarse turns off o DAC is set to fine speed Setpoint value is reached o Output 2 fine turns off o DAC is set to 0 00 Dosed weight within tolerance o Output 3 ready turns on o Dosing is complete Dosed weight outside tolerance o Option to pulse input 2 accept tolerance to accept o Output 3 ready turns on o Dosing is complete A pulse on input 3 start dosing starts a new dosing Turn off input 1 sta...

Page 24: ...on to pulse input 2 accept tolerance to accept o Output 3 ready turns on o Dosing is complete o A pulse on input 3 start release activates output 4 release When weight is below value of Empty Level parameter a new dosing starts Turn off input 1 start stop to stop the program 7 3 In dosing without release valve Dosing into the weigher without using a release valve Note the setting of the Weighing p...

Page 25: ...ne turns off o DAC is set to 0 00 Dosed weight within tolerance o Output 3 ready turns on o Dosing is complete Dosed weight outside tolerance o Option to pulse input 2 accept tolerance to accept o Output 3 ready turns on o Dosing is complete A pulse on input 3 start dosing starts a new dosing Turn off input 1 start stop to stop the program ...

Page 26: ...t 0 0 0 Max Inflight Correction 1 00 kg 1 00 kg 1 00 kg Turnover Correction 10 10 10 Fine Time 1 00 sec 1 00 sec 1 00 sec Tolerance Yes Yes Yes Tolerance Interval 1 00 sec 1 00 sec 1 00 sec Display Hold 1 00 sec 1 00 sec 1 00 sec Release Valve Yes Yes No Empty Level 0 50 kg 0 50 kg 0 50 kg Empty Time 1 00 sec 1 00 sec 1 00 sec Recipe Local Local Local Online Ticket No No No Use Alibi Memory No No ...

Page 27: ... TAC code the TAC code is visible in the bottom right corner of the LCD screen and press Enter Select Weigher and press Enter Weigher Setting Unit Label Kg Step 1 Decimal point 0 00 Operation Mode Industrial Max Load 1000 00 To access the Stable Condition setup select Indicator Setup from the System Setup Menu and press Enter Select Indicator and press Enter enter the TAC code the TAC code is visi...

Page 28: ...etup Menu and press Enter Select Indicator and press Enter enter the TAC code the TAC code is visible in the bottom right corner of the LCD screen and press Enter Select Filter and press Enter Select Digital and press Enter Filter Digital Setting Digital Filter Dynamic App Cutoff Frequency 1 0 Hz Frequency 10 Hz ...

Page 29: ... library of testing certificates is available for reference on http penko com nl publications_certificates html PENKO Professional Services PENKO is committed to ensuring every system is installed tested programmed commissioned and operational to client specifications Our engineers at our weighing center in Ede Netherlands as well as our distributors around the world strive to solve most weighing ...