Pentair Hydromatic HPS4HDX, Installation & Operation Manual

Page 1: ...pentair com E 03 601 056255651 02 15 22 2022 Pentair All Rights Reserved SUBMERSIBLE SOLIDSHANDLINGPUMP HPS4SD X HPS4HD X HPS6MD X INSTALLATION OPERATION MANUAL ...

Page 2: ...TABLEOFCONTENTS SAFETY INSTRUCTIONS 4 SPECIFICATIONS 6 INSTALLATION 8 OPERATION MAINTENANCE 9 TROUBLESHOOTING 11 PARTS LIST 12 WIRING DIAGRAMS 18 WARRANTY 19 ...

Page 3: ...3 E 03 601 02 15 22 PAGE INTENTIONALLY LEFT BLANK ...

Page 4: ...e unit itself before installing or operating pump Keep this manual for future reference Follow all state and local codes regarding the installation and use of this pump GENERAL SAFETY Do not touch a pump while in operation as they can operate at high temperatures To avoid burns when servicing the pump shut off allow it to cool for 30 minutes after shutdown before handling Follow all applicable loc...

Page 5: ...ely to ensure satisfactory performance and prevent premature failure OTHER DANGERS RISK OF FIRE OR EXPLOSION Can cause severe personal injury property damage or death Do not smoke or use open flames in or around this system Do not pump flammable liquids CUTTING RISK Risk of serious cutting or amputation exists Use caution as liner plate is extremely sharp Always keep fingers and hands away from cu...

Page 6: ...plete indicating a broken wire corroded wire or loose connection If the lower seal leaks and moisture enters this chamber the moisture will settle to the bottom of the chamber and will complete significantly less than 330K ohms the circuit between the moisture detectors NON HAZARDOUS DUTY RATED PUMPS For all non hazardous duty rated pumps the resistance ohm readings between the seal probe wires sh...

Page 7: ...OUS VOLTAGE Can shock burn or kill When installing operating or servicing this pump carefully follow the safety instructions listed herein RISK OF FIRE OR EXPLOSION Do not smoke or use open flames in or around this system Only the FM listed products are to be used in a hazardous location applications per NFPA 70 National Electric Code Do not pump flammable liquids Do not use non hazardous duty rat...

Page 8: ... to not damage the o ring or the machined surfaces of the castings Doing so could void FM agency certifications 2 While prying evenly on both sides separate the cord cap casting from the motor housing the assembly is airtight and will have a vacuum effect when disassembling 3 Once separated the cord cap can be inverted and rotated to the outside of the pump assembly and a bolt can be re used to se...

Page 9: ...conductor as sometimes a high leg will exist For excessive voltage on one leg the electric utility company should be consulted PUMP MAINTENANCE As the motors are oil filled no lubrication or other maintenance is required If the heat sensor and seal failure are hooked up properly no attention is necessary as long as the seal failure indicator light does not come on To ensure continuity of the seal ...

Page 10: ...and specifications as well as processes materials compounds and other similar criteria are to be strictly adhered to No modifications allowed without engineering approval CONFIDENTIAL contains trade secrets and other proprietary information of Pentair Water Duplication disclosure or use are forbidden without the written consent of Pentair Water ASHLAND OH USA FILE NAME AH154747004 USED IN LITERATU...

Page 11: ...PROPER CAPACITY 1 Discharge gate valve may be partially closed or partially clogged 2 Check valve may be partially clogged Raise level up and down to clear 3 Pump may be running in wrong direction Low speed pumps can operate in reverse direction without much noise or vibration 4 Discharge head may be too high Check total head with gauge when pump is operating Total head is discharge gauge pressure...

Page 12: ...fications allowed without prior written approval DR All drawings and specifications as well as processes materials DESIGNED IN INCHES compounds and other similar criteria are to be strictly adhered to DO NOT SCALE DRAWING TOLERANCE EXCEPT AS NOTED 76 X XXX DIMENSIONS IN mm 030 TO BE INSPECTED CIRCLED DIMENSIONS ARE CRITICAL DIMENSIONS THAT NEED F27 2 F7 F5 A2 F6 F15 E8 E7 F15 F15 F16 F2 F10 F14 F1...

Page 13: ...7 SCREW CAP CORD CAP TO MTR HSG 19101A017 6 F8 RING STATOR 026030003 1 F9 O RING CORD CAP 001500191 1 F10 O RING SEAL PLATE 05876A112 1 F11 O RING MOTOR HOUSING 05876A178 1 F12 SCREW CAP MTR HSG TO BRG HSG 19103A048 8 F13 BEARING BALL UPPER 08565A026 1 F14 BEARING BALL ANG CONTACT DBL ROW 071670171 1 F15 PLUG PIPE 1 2 SKT HD 009240101 3 F16 SCREW DRIVE 6 045800011 4 E7 PROBE SEAL FAILURE 109010021...

Page 14: ...VOL TO SEAL PLATE 05876A178 1 1 1 B11 SCREW SOCKET HEAD IMP BOLT 029190141 1 1 1 B12 SCREW SOCKET HEAD LINER JACK BOLT 005560191 4 B14 VOLUTE CHARTED 154530002 154630002 154580002 B15 LINER CHOPPER CHARTED 154540002 154620002 154590002 B16 VOLUTE COVER CHARTED 154720002 154720012 154720012 PARTS LIST HYDRAULIC ENDS PARTS LIST 1 B3 F26 B4 B9 B5 B8 B15 B11 F26 B8 B3 F26 1 B9 B4 B15 B5 B11 F26 B1 B16...

Page 15: ...06106A027 4 06106A027 4 06106A027 4 06106A071 4 06106A071 4 A5 SPACER 076650041 076650041 076650011 076650011 A7 STATOR KEY 05818A012 05818A012 05818A012 05818A012 05818A005 05818A005 IMPELLER PARTS LIST HPS4SD X 3450 RPM PARTS LIST MOTOR PARTS LIST DESCRIPTION PART HP VOLTAGE PH CORD TRIM IMPELLER HPS4SDP025223 528630027 25 230 460 3 4 4 7 38 154521112 HPS4SDP025243 528630037 25 460 3 8 4 7 38 15...

Page 16: ...4571022 HPS6MDXP040443 528646217 40 460 3 6 4 11 25 154571022 HPS6MDXP040453 528646227 40 575 3 8 4 11 25 154571022 DESCRIPTION PART HP VOLTAGE PH CORD TRIM IMPELLER HPS4HDP025403 528650017 25 208 3 4 4 10 75 154641142 HPS4HDP025423 528650027 25 230 460 3 6 4 10 75 154641142 HPS4HDP025443 528650037 25 460 3 8 4 10 75 154641142 HPS4HDP025453 528650047 25 575 3 8 4 10 75 154641142 HPS4HDXP025403 528...

Page 17: ...17 E 03 601 02 15 22 WIRINGDIAGRAMS ...

Page 18: ...18 E 03 601 02 15 22 WIRINGDIAGRAMS ...

Page 19: ...d from the factory or an authorized Pentair Hydromatic service facility This limited warranty will not apply a to defects or malfunctions resulting from failure to properly install operate or maintain the unit in accordance with the printed instructions provided b to failures resulting from abuse accident or negligence c to normal maintenance services and parts used in connection with such service...

Page 20: ...products and services Pentair reserves the right to change specifications without prior notice Pentair is an equal opportunity employer Loctite is a registered trademark of Henkel AG Company KGaA 2022 Pentair All Rights Reserved E 03 601 02 15 22 1101 Myers Parkway Ashland OH 4805 Ph 855 274 8947 Fx 800 426 9446 490 Pinebush Road Unit 4 Cambridge Ontario Canada N1t 0a5 Ph 800 363 7867 Fx 888 606 5...