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 WARNING

It is the owner and/or operators’ responsibility to study all WARNINGS, operating, and 

maintenance instructions contained on the product label and instruction manual prior to 

operation of this service jack. The owner/operator shall retain product instructions for future 

reference.
The owner and/or operator are responsible for maintenance, maintaining all decals or warning 

labels and while in use, maintaining the unit in good working order. If the owner and/or operator 

are not fluent in English, the product warnings and instructions shall be read and discussed with 

the operators’ native language by the purchaser/owner or his designee. Make sure that the 

operator comprehends its contents. Safety information shall be emphasized and understood prior 

to usage. The service jack shall be inspected per the operating instructions.
Users of this service jack must fully understand these instructions. Each person operating this 

service jack must also be of sound mind and body and must not be under the influence of any 

substance that might impair their vision, dexterity, or judgment.
Protect yourself and others by observing all safety information.
Failure to comply with instructions could result in personal injury and/or property damage! 

2 TON COMPACT

TROLLEY JACK

OWNERS MANUAL

Stock Number W1606

On occasion, after printing of our literature is completed, our manufacturers may make changes and/or 
modifications to merchandise which will not be reflected in this manual. Although we strive to maintain 
complete and accurate information, it is possible in some instances, that the product may differ slightly from 
printed specifications. Illustrations are intended for reference only.  Actual merchandise may vary. Wilmar is 
not responsible for typographical errors.

Summary of Contents for W1606

Page 1: ...ck shall be inspected per the operating instructions Users of this service jack must fully understand these instructions Each person operating this service jack must also be of sound mind and body and must not be under the influence of any substance that might impair their vision dexterity or judgment Protect yourself and others by observing all safety information Failure to comply with instructio...

Page 2: ...areas invite accidents 15 Keep bystanders children and visitors away while operating this product Distractions can cause you to lose control 16 Stay alert Watch what you are doing and use common sense when operating this product Do not use this product while tired or under the influence of drugs alcohol or medication A moment of inatten tion while operating this product may result in serious perso...

Page 3: ...ds 25 Avoid dangerous oncoming traffic Use the Jack as far away from the roadside as possible 26 Industrial applications must follow OSHA requirements 27 Do not allow anyone inside the vehicle while using the Jack Keep all bystanders a safe distance away from the vehicle 28 Do not support both ends of the vehicle at the same time 29 Before lowering the jack remove all tools and equipment from unde...

Page 4: ...all the oil filler plug e Clean with a clean cloth using a detergent or mild solvent Then store the jack in a safe dry location with the ram and pump piston in fully down position Keep out of reach of children and other non authorized people Figure 3 OPERATION CARE MAINTENANCE capacity not included beneath the vehicle at locations recommended by the vehicle manufacturer DO NOT Get under the vehicl...

Page 5: ...ay not be closing completely To seat valves a Close release valve b With jack in fully lowered position manually raise lifting arm as high as possible c Open release valve and allow jack to descend to lowered position Will not lift load Will not hold load Will not lift to full height Pump feels spongy under load Handle raises under load Handle lowers under load TROUBLESHOOTING Your Performance Too...

Page 6: ...2 60 Radius Link 2 73 Support Bar 1 47 Right Side Member 1 61 Retaining Ring 2 48 Flat Washer 2 62 Lifting Arm 1 49 Lock Washer 2 63 Cross Head Pin 1 50 Nut 2 64 C 19 Retaining Ring 1 51 Front Wheel Spacer 2 65 Lifting Arm Spindle 1 52 Front Wheel 2 67 Saddle Assembly 1 53 Flat Washer 2 68 Radius Link Pin 1 Replacement Parts W1605CK Ram Repair Kit W1605 39 Return Spring W1605 44 Caster Assembly W1...

Page 7: ...Ball 1 4 Copper Washer 1 16 1 4 Steel Ball 1 31 Release Valve Spacer 1 5 Pump Cylinder O Ring 1 17 Pump Cylinder 1 32 Release Valve O Ring 1 7 Ram Collar 1 19 Pump Cylinder O Ring 1 33 Release Valve 1 8 Ram 1 20 Back Up Ring 1 34 Spring Guide 1 9 Cylinder 1 21 Pump Piston 1 35 Overload Valve Spring 1 10 Fiber Washer B 1 22 Piston Clamp 1 36 O Ring 1 11 Oil Chamber 1 24 Handle Sleeve 1 37 Adjusting...

Page 8: ...y to any product or part which has been subject to misuse neglect accident or wear and tear incident to normal use and service PERFORMANCE TOOL does not authorize any other person to make any warranty or to assume any liability in connection with its products Except for warranties of title and the limited express warranties set forth above PERFORMANCE TOOL makes no express or implied warranties of...

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