Pergola kits USA WOOD GABLE ROOF PAVILION, Assembly Manual

Page 1: ...purchase of a new Open Gable Pavilion Depending on the size of your Pavilion installation can usually be completed in 1 to 2 days These instructions are meant to serve as a guide for people with a bas...

Page 2: ...mensions with equal sides this reference point will need to be adjusted appropriately by the builder during installation CALL WITH ANY QUESTIONS It is important that the site is properly prepared befo...

Page 3: ...will be used to mark the post loca tions Notice that two of the 2x4 boards have a marking near the ends Building a box will reveal the outside corners of the posts when properly placed Connect the cor...

Page 4: ...ructure Please note that the Pavilion kitincludessomepreassembled pieces NOTE If you ordered an electrical package see page 23 for installation instructions before continu ing 5 4 Once the template is...

Page 5: ...nd two posts Attach the beam to the post with two 3 1 2 screws Do not use the pre drilled holes on the beam Those will be used in step 18 Slide your bottom post base on the post Be sure to slide the b...

Page 6: ...g over If you have enough people to hold the posts you can forgo attaching the template Raise the connected posts and beam Be sure to align the posts tothe marksyoumadeusingthe template You might need...

Page 7: ...header with two 2 1 2 screws approximately every 16 Do that with all four sides Pushrailupagainstthebottomof the header Put in center of post Fasten to post with four 2 1 2 screws on both sides Make...

Page 8: ...l posts have two L brack etson useadrillwith1 2 mason ry bit to drill down about 1 2 farther than length of wedge anchor Once the wedge anchor is down against the bracket use a wrench and tighten it D...

Page 9: ...t visually splitting the post top from corner to corner Be sure the overhang measurement matches on both ends Use two 3 1 2 screws to fasten the plate DON T CUT WITHOUT CALLING 25 27 Hold the rst shor...

Page 10: ...the gable sides and will extend out past them 11 12 past the top plate Align the premarked line with the end of the gable side fascia board ends Attach the eaves side fascia to the top plate just as...

Page 11: ...the building Fasten with four 2 1 2 screws Two on top two on bottom Lift the rst section into place making sure the end is resting on the top plate and against the fascia board The 12 over hang sectio...

Page 12: ...e inside Install the slant pieces You might have to cut them if they do not t Fasten with two 2 1 2 screws per board One on the top and one on the bottom Nowyouarereadytoinstallgable end fascia These...

Page 13: ...wo 3 1 2 screws angled on the sides Now you are ready to fasten the rafter to the plate First take your bottom 1x6 roof decking board off There should be about two or three screws you need to back out...

Page 14: ...is If you have only one collar tie you will fasten it to the center rafter skip to Step 4 on the next page If you have more than one collar tie space the collar ties on the ground evenly along the len...

Page 15: ...roo ng nails at each rafter Place the rst piece of lath directly on top of the lowest decking board Space each lath board roughly 20 24 apart with the longest piece placed at the bottom and the short...

Page 16: ...installed hold the gable end trim in place to mark the upper end of the trim that will need to be cut to meet ush with the other side Install the ribbing roughly 1 1 2 2 from the bottom of the drip e...

Page 17: ...crew into the fascia board every 24 of the open gable end Next fasten the top of the same trim piece with 1 screws at every roof lath Locate ridge cap Remove backing from foam and attach to the unders...

Page 18: ...stapler hammer tacker etc Please use shallow depth fasteners to fasten your shingles to your 1x6 roof decking For example 5 8 long roo ng nails Roo ng staples with 5 8 leg and 1 wide crown These faste...

Page 19: ...8 roo ng nails and attach to roof through shingle at the center line marked on the shingle Do not fasten below the line or your fasteners will be exposed 2 3 Start second row line up bottom of shingle...

Page 20: ...instructions on shingle package 9 Work across then up Continue to the top 7 Start at both ends of ridge and work toward the center of the ridge 8 Last piece will need cut in half and will bring the co...

Page 21: ...t step 12 1 3 Remove dust from hole Next screw the nut and washer on about 1 8 below the top of the bolt Insert the wedge anchor bolt into the hole Tap the bolt into the ground using a piece of wood a...

Page 22: ...22 4 Continue on with regular instructions at step 23...

Page 23: ...roove on the post This wiring groove will be covered by the header when installed Locate the wiring package trim piece The end with the short wire is the bottom 3 2 1 Electrical Package Assembly Wood...

Page 24: ...s with the grooved side of the post Fasten the electrical trim piece to the post being sure not to screw into wire Use two 2 1 2 screws at the top and the bottom of the electri cal trim piece Continue...